Innovative Rubber Sheet Open Mixing Mill Designed for High Efficiency and Versatility

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Innovative  Rubber Sheet Open Mixing Mill Designed for High Efficiency and Versatility

Product Description

 

Machine Configuration

1. Driving Mode: Experience unmatched adaptability with our machine's dual driving mode, accommodating both left and right configurations for effortless integration into any workflow.


2. Speed Ratio of Rollers: Achieve top-tier performance tailored to your operation with adjustable speed ratios of 1:1.08, 1:1.17, and 1:1.27, ensuring optimal efficiency.


3. Roller Type: Select from a diverse range of roller options including hollow smooth, drilled smooth, or hollow grooved rolls to perfectly match your application needs.


4. Gap Adjustment Device: Choose from manual, motorized, or state-of-the-art hydraulic gap adjustment systems for precision and user-friendly operation.


5. Stock Guide: Enhance material handling flexibility with options for fixed, manually moving, or hydraulically moving stock guides.


6. Safety Device: Benefit from enhanced safety measures featuring robust mechanical protection and cutting-edge IR sensor technology for superior protection.


7. Emergency Stop Device: Ensure rapid response to any situation with a comprehensive suite of safety features including an emergency stop button, trip ban rope, foot switch, grating, and riding blanket.


8. Gearbox: Opt for hardened teeth gearboxes available in single or double shaft variants, designed for exceptional durability and robust performance.


9. Motor: Equipped with advanced options of either DC or AC motors, promising powerful, efficient, and reliable operation every time.

Product Application

Crafted with precision engineering, our machine integrates components such as premium rollers, ZQbull gearbox (excluding XK-160), an electrical cabinet, nylon bush transmission device, and a main motor. It excels in mixing, warming, and sheeting rubber, providing unmatched versatility across applications.

Main Features

1. Rollers constructed from high-grade alloy chilled cast iron deliver hard, wear-resistant surfaces with HRC68-75 hardness for extraordinary durability.


2. Roller ends are mounted with roller ball bearing bushes, ensuring smooth operation, enhanced energy efficiency, reduced noise, and extended lifespan.


3. Features intuitive manual roll gap adjustment for precision control, simplifying operation and enhancing user-friendliness.


4. Comes with an overload protection device designed to safeguard all critical components, ensuring long-lasting reliability.


5. Includes a single drive type transmission structure with a nylon pin coupling to prevent damage from transmission overload, enhancing durability.


6. The machine's integral base design coupled with a closed transmission mode ensures safe and straightforward operation.


7. Prioritizes safety with an integrated emergency button and pulling rope, reinforcing operational safety measures.


8. Features four comprehensive lubrication devices for efficient grease lubrication, ensuring optimal maintenance and performance.


9. Employs a PLC control cabinet finely tuned to match local industrial voltage and frequency, assuring seamless integration and control.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.