Durable Open Rubber Mixing Mill with 1500mm Working Length and Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Durable Open Rubber Mixing Mill with 1500mm Working Length and Capacity

Product Description

 

Machine Configuration

1. Driving Mode: Choose between left driving and right driving to accommodate your unique operational preferences.


2. Speed Ratio of Rollers: Achieve optimal mixing with a choice of speed ratios of 1:1.08, 1:1.17, and 1:1.27, ensuring flexibility for various materials.


3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls to meet your specific processing requirements.


4. Gap Adjustment Device: Options include manual type, motorized type, and hydraulic type, all designed for precise control and adaptability.


5. Stock Guide: Choose from fixed type, manually moving type, or the advanced turn over and hydraulic moving type for streamlined operations.


6. Safety Device: Equip your facility with mechanical safety protection devices and IR sensor type devices for enhanced operational safety.


7. Emergency Stop Device: Includes an emergency stop button, trip ban rope, foot switch, grating, and riding blanket, all ensuring immediate and effective safety response.


8. Gearbox: Select between hardened teeth single shaft gearbox or double shaft gearbox for superior performance and durability.


9. Motor: Choose either a DC motor or an AC motor to match your power requirements and efficiency preferences.

Product Application

Our machine, featuring robust rollers, the ZQbull gearbox (excluding XK-160), an electrical cabinet, nylon bush transmission device, and a main motor, is engineered for excellence in mixing, warming, and sheeting rubber. Its versatile applications make it indispensable in diverse industrial settings.

Main Features

1. The roller is crafted from premium alloy chilled cast iron, ensuring extreme hardness and wear resistance with a surface hardness of HRC68-75 for longevity.


2. Roller ends are supported by the advanced roller ball bearing bush, promoting smooth operation, energy conservation, minimal noise, and extended service life.


3. Roll Gap Adjustment: Simple manual control provides user-friendly operation for quick adjustments on the fly.


4. Overloading Protection: Our overloading protection device guards the main components against damage, ensuring lasting durability and reliability.


5. Single Drive Type Transmission: Incorporates a nylon pin coupling to prevent damage to main parts during overload, safeguarding your investment.


6. Integral Base and Closed Transmission: Designed for safety and ease of use, offering peace of mind during operations.


7. Emergency Safety Features: Equipped with an emergency button and pulling rope for quick response in case of emergency, boosting workplace safety.


8. Lubrication: Four sets of lubrication devices are installed, optimized for grease lubrication, ensuring smooth and efficient operation.


9. PLC Control Cabinet: Our machine's PLC control cabinet is customized to match your local industrial voltage and frequency, ensuring seamless integration and control.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.