Advanced Open Silicone Rubber Mixing Mill for Efficient Batch Processing and Quality

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 450mm
• Roller Working Length: 1200mm
• Batch Capacity: 40-60kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 55kw
• Gear Box: Hardend Teeth
• Weight: 13000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 510.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 13000.000kg

Product Description

Advanced Open Silicone Rubber Mixing Mill for Efficient Batch Processing and Quality

Product Description

Machine Configuration

1. Driving Mode: Choose between left driving and right driving configurations, tailored to fit your specific operational setup for maximum flexibility and performance.


2. Speed Ratio of Rollers: Achieve perfect mixing with adjustable speed ratios of 1:1.08, 1:1.17, and 1:1.27, designed for precise control over your material processing.


3. Roller Type: Select from our range of roller options - hollow smooth roller, drilled smooth roll, and hollow grooved roll, each crafted to deliver superior durability and efficiency.


4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types, our gap adjustment device ensures seamless operation and precise control for all your processing needs.


5. Stock Guide: Featuring fixed, manually moving, turn over, and hydraulic moving types, our stock guide system provides unmatched versatility and ease of use.


6. Safety Device: Equipped with both mechanical safety protection and IR sensor type devices, ensuring a safe operational environment at all times.


7. Emergency Stop Device: Our robust emergency stop system includes an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for comprehensive safety measures.


8. Gearbox: Choose between a hardened teeth single shaft gearbox or a hardened teeth double shaft gearbox for superior torque transmission and longevity.


9. Motor: Available with either a DC motor or an AC motor, providing flexibility to suit your power requirements and efficiency standards.

Product Application

This high-performance machine comprises essential components such as rollers, the ZQbull gearbox (excluding XK-160), an electrical cabinet, nylon bush transmission device, and a main motor. It is the optimal solution for mixing, warming, and creating rubber sheets, delivering exceptional results across a range of applications.

Main Features

1. Our rollers are crafted from alloy chilled cast iron, offering exceptional hardness and wear resistance with surface hardness ratings of HRC68-75, ensuring long-lasting durability.


2. The roller ends are supported by robust roller ball bearing bushes, providing smooth operation, energy efficiency, reduced noise, and extended machine life.


3. Manual Control Roll Gap Adjustment: Simple operation with our manual control roll gap adjustment, ensuring precision and ease of use.


4. Overloading Protection Device: Safeguard your machine with our overloading protection device, designed to protect critical components from damage.


5. Single Drive Type Transmission: Featuring a nylon pin coupling to prevent damage from transmission overload, ensuring reliable and efficient performance.


6. Integral Base and Closed Transmission Mode: Our machine's integral base and closed transmission mode offer enhanced safety and user-friendliness.


7. Emergency Button and Pulling Rope: Safety is paramount with our emergency button and pulling rope installed for immediate response to any situation.


8. Four-Set Lubrication Device: Equipped with four lubrication devices, our machine is optimized for efficient and consistent grease lubrication.


9. PLC Control Cabinet: Designed to accommodate your local industrial voltage and frequency, our PLC control cabinet ensures seamless integration into your existing systems.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.