Heavy-Duty Open Mixer Mill for High-Volume Rubber Mixing Operations

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Heavy-Duty Open Mixer Mill for High-Volume Rubber Mixing Operations

 

Product Description

Machine Configuration

1. Driving Mode: Choose between left driving and right driving options, providing flexibility for your operational needs.


2. Speed Ratio of Rollers: Tailor your mixing precision with speed ratios of 1:1.08, 1:1.17, and 1:1.27.


3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls for optimal performance.


4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types, ensuring precise control over your mixing operations.


5. Stock Guide: Designed for versatility, choose fixed, manually moving, turn-over, or hydraulic moving types.


6. Safety Device: Equipped with mechanical safety protection and advanced IR sensor technology for enhanced operator safety.


7. Emergency Stop Device: Features a robust emergency stop system with a button, trip ban rope, foot switch, grating, and riding blanket for comprehensive safety.


8. Gearbox: Available in hardened teeth single shaft or double shaft configurations, ensuring durability and smooth operation.


9. Motor: Powered by either a DC motor or AC motor, catering to your specific power requirements.

Product Application

This state-of-the-art machine is engineered with precision components such as rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, and the main motor. It excels in applications ranging from mixing and warming to sheeting rubber, making it an indispensable asset in the rubber industry.

Main Features

1. Roller Excellence: Crafted from alloy chilled cast iron, our rollers feature a hard and wear-resistant surface with a hardness rating of HRC68-75.


2. Superior Support: Roller ends are supported by roller ball bearing bushes, ensuring smooth operation, energy efficiency, reduced noise, and extended lifespan.


3. Easy Operation: Manual control for roll gap adjustment simplifies operation, enhancing user experience.


4. Overload Protection: Engineered with an overloading protection device to safeguard critical components against potential damage.


5. Advanced Transmission: Featuring a single drive type transmission structure with a nylon pin coupling, it prevents damage from transmission overloads.


6. Integral Base: The machine boasts a closed transmission mode with an integral base, offering safety and ease of use.


7. Comprehensive Safety: Equipped with an emergency button and pulling rope, it prioritizes operator safety.


8. Enhanced Lubrication: Designed with four lubrication devices, it ensures optimal performance through grease lubrication.


9. Intelligent Control: Featuring a PLC control cabinet, this machine adheres to local industrial voltage and frequency standards.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.