Reliable Two Rolls Rubber Mixing Mill for Consistent Rubber Processing

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Reliable Two Rolls Rubber Mixing Mill for Consistent Rubber Processing

Product Description

Machine Configuration

1. Driving Mode: Our innovative design offers both left and right driving options, providing flexibility and precision in operation.


2. Speed Ratio of Rollers: Experience enhanced performance with customizable speed ratios of 1:1.08, 1:1.17, and 1:1.27, allowing you to tailor the process to your specific needs.


3. Roller Type: Choose from a variety of specialized roller types including hollow smooth rollers, drilled smooth rolls, and hollow grooved rolls for optimal rubber processing.


4. Gap Adjustment Device: Our system includes versatile gap adjustment options: manual, motorized, and hydraulic types to suit any operational requirement.


5. Stock Guide: Enhance your processing with our fixed, manually movable, turn-over, and hydraulically movable stock guide options for superior material handling.


6. Safety Device: Equipped with mechanical safety protection and IR sensor type devices, ensuring maximum operational safety and peace of mind.


7. Emergency Stop Device: For ultimate safety, our machine includes an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate response.


8. Gearbox: Featuring hardened teeth single shaft and double shaft gearboxes for robust, reliable performance and durability.


9. Motor: Choose between our powerful DC or AC motor options to suit your specific energy requirements and operational conditions.

Product Application

This advanced machine is engineered with high-quality components including rollers, ZQbull gearbox (except XK-160), electrical cabinet, nylon bush transmission device, and main motor. It's ideal for the efficient mixing, warming, and sheeting of rubber, and more, offering unparalleled versatility in various industrial applications.

Main Features

1. Our rollers are crafted from premium alloy chilled cast iron, featuring a hard and wear-resistant surface with a remarkable hardness of HRC68-75, ensuring longevity and exceptional performance.


2. Rollers are mounted on roller ball bearing bushes, providing smooth operation, energy efficiency, low noise, and an extended lifespan.


3. The roll gap adjustment is user-friendly with manual control, making operations straightforward and efficient.


4. Equipped with an overloading protection device, this machine safeguards all critical components from damage, ensuring longevity and reliability.


5. The machine's single drive type transmission structure, featuring a nylon pin coupling, prevents damage from overloads, maintaining seamless operation under high-load conditions.


6. With an integral base and closed transmission mode, this machine is designed for easy and safe use, offering a robust and user-friendly experience.


7. Safety is paramount with the installation of an emergency button and pulling rope safety device, ensuring immediate response capabilities.


8. Our machine includes four sets of lubrication devices suitable for grease lubrication, enhancing efficiency and maintenance ease.


9. Featuring a sophisticated PLC control cabinet, this machine is tailored to fit your local industrial voltage and frequency, ensuring seamless integration into your operations.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.