Heavy-Duty Rubber Gasket Vulcanizing Machine with Advanced Heating Technology

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Explore our cutting-edge rubber gasket vulcanizing machine, an epitome of precision engineering. Delve into our sophisticated range, including the robust rubber vulcanization press and versatile vulcanizer. Discover our highly efficient rubber press compression molding machine, designed to meet diverse manufacturing needs. Elevate your production line with our state-of-the-art vulcanizing hot press machine, integrating advanced heating technology for superior performance.

 

Product Description

1. Discover the unparalleled versatility with our machine, tailor-made for an extensive array of rubber moulding production needs, ensuring impeccable results every time.

2. Experience cutting-edge efficiency with our state-of-the-art PLC control complemented by a user-friendly touch screen interface, empowering you with seamless operation and precision.

3. Enjoy the convenience of fully automated processes including mold closing, air exhaust, precise temperature control, and customizable timing settings, designed to optimize your workflow and productivity.

4. Benefit from our custom mold push-out system, engineered to enhance efficiency and reduce labor, making production smoother and faster.

5. Our hydraulic cylinder comes with impeccable sealing, achieved through precise grinding and expert finishing, guaranteeing reliability and longevity.

6. The hydraulic pressure station is crafted for stability, providing consistent performance that stands up to rigorous demands and ensures a smooth, uninterrupted operation.
 

Machine Display

Machine Feature

1. The cylinder, or piston, incorporates an expertly engineered seal structure, offering a blend of precision and dependable performance. It features premium YX-type seals.Our machine employs superior polyurethane seals, ensuring exceptional oil resistance and aging durability-not traditional rubber. Equipped with a dual-seal structure, the seals are designed for effortless maintenance and robust protection.

2. Experience seamless automation with our system: from automatic mold closure and air release to precise heating and temperature stabilization, all effortlessly managed. Benefit from automated vulcanization timing, alert systems, and mold opening, all efficiently synchronized to enhance your operational workflow.

3. The vulcanizing temperature is precisely adjustable and visibly displayed via an advanced digital interface.

4. Customize vulcanizing time effortlessly through our intuitive PLC screen. Simply set your desired duration, such as one minute, and the machine manages the process, signaling completion with an alert before automatically opening the mold.

5. The pillar is crafted from superior #45 steel, its hardness, wear, and abrasion resistance significantly enhanced through meticulous quenching and tempering processes.

6. The top beam and bottom plate form a robust assembly crafted from high-grade Q-235A ductile iron. Post-welding, it undergoes artificial vibration or high-temperature aging treatment to relieve internal stress and prevent deformation.

7. The plunger is forged from LG-P cold hard alloy steel, boasting high surface hardness and exceptional wear resistance. With a chilled layer depth of 8-15mm and hardness rated at HRC 60-70, the plunger ensures extended durability.

8. We source key hydraulic components from Taiwan, ensuring superior quality over local alternatives, enhancing the machine's performance and longevity.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Is your company a trading entity or a manufacturing factory?

We are a unique blend of both factory and trade (integration), with an impressive 30-year legacy specializing in the design and production of cutting-edge rubber machines.
We warmly welcome OEM collaborations and are fully adaptable to your specific needs.

2. How can clients select the most suitable products?

Our expert team is dedicated to providing you with the most tailored suggestions. Simply inform us of the product type and any specific requirements you have, and we will assist you in making the perfect choice.

3. Do you offer customization services?

Absolutely! We pride ourselves on offering both standard and bespoke machines tailored exactly to your specifications. Share your requirements with us, and we'll do everything possible to fulfill your needs.

4. What is the duration and extent of your warranty?

Our standard warranty extends for a full year. During this period, we provide comprehensive technical support and replacement parts.
If required, our experienced engineers can visit your location to ensure exceptional service and support.

5. How is the machine packaged to ensure safety during transportation?

Each machine is securely packed in a robust, standard export wooden box, ensuring it arrives undamaged. Our track record includes countless successful overseas deliveries by sea and air.

6. What are the steps in your order process?

Our process is seamless and customer-centric: Begin with an inquiry, followed by quotation, communication, order confirmation, deposit payment, production, testing, and debugging. Finalize with balance payment, packing, delivery, receipt, and after-sales service.