Advanced Rubber Vulcanization Press Machine with Q-235 Heating Plate

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Discover the pinnacle of precision and reliability with our exceptional range of machinery: the rubber gasket vulcanizing machine, the innovative rubber vulcanization press, and the robust vulcanizer. Experience unmatched performance with our cutting-edge rubber press compression molding machine and the superior vulcanizing hot press machine, designed to propel your production capabilities to new heights.

 

Product Description

1. Specifically engineered for a wide range of rubber moulding production, this machine adapts to your diverse manufacturing needs with ease and precision.

2. Equipped with state-of-the-art PLC control and an intuitive touch screen interface, this machine ensures user-friendly operation and ultimate control over the vulcanization process.

3. Experience the convenience of automated mold closing, efficient air exhaust, precise temperature control, and customizable timing settings, all designed to streamline your production workflow.

4. Featuring a bespoke mold push-out system, this machine caters to specific requirements, enhancing productivity and reducing downtime effortlessly.

5. The hydraulic cylinder boasts impeccable sealing, alongside precise grinding and finishing, ensuring superior performance and longevity for your operations.

6. A robust and dependable hydraulic pressure station guarantees consistent and reliable pressure stability, empowering your production with seamless and efficient processing.
 

Machine Display

Machine Feature

1. The cylinder (piston) is crafted with the finest seals structure, showcasing an intelligent design that promises unwavering reliability. Boasting high-grade YX type polyurethane seals-not just ordinary rubber seals-this magnificent machine ensures superior oil resistance and unparalleled aging resistance.Our equipment is enhanced by a dual-seal structure, simplifying the replacement and maintenance of seals, thereby prolonging the machine's longevity and efficiency.

2. Embrace the future with our cutting-edge automatic control system: automated mold closing, efficient exhausting, consistent heating ensuring stable temperature maintenance, along with precise vulcanization timing. Be at ease with automatic alarms, seamless mold opening, and other intelligent features designed for optimal convenience.

3. Experience precision like never before as the vulcanizing temperature is fully adjustable and clearly displayed on a digital screen.

4. With a user-friendly PLC interface, set the vulcanizing time effortlessly. Want a quick 1-minute vulcanization? Just set it, and our smart machine will alert you and automatically open the mold, ensuring flawless operation.

5. Crafted from premium #45 steel, the pillar's hardness, wear resistance, and abrasive resistance are significantly enhanced through meticulous quenching and tempering, offering unmatched durability.

6. Engineered for excellence, the top beam and bottom plate are constructed from superior Q-235A ductile iron, meticulously welded and treated with artificial vibration or high-temperature aging to eliminate internal stress, preventing deformation and ensuring structural integrity.

7. The plunger, made from LG-P cold hard alloy steel, boasts an exceptionally hard surface with impressive wear resistance. A chilled layer depth of 8-15mm and a hardness rating of HRC 60-70 guarantee a long-lasting performance.

8. Our key hydraulic spare parts are sourced from Taiwan, ensuring quality that surpasses local brands, underscoring our commitment to excellence and reliability.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1.Are your company a trading one or a factory?

We are a dynamic synergy of factory and trade, seamlessly integrated with over 30 years of dedicated expertise in the realm of rubber machine design and production.
We're flexible and open to OEM collaborations, tailoring solutions to your unique needs.

2.How to choose the most suitable products?

Our expert team stands ready to provide you with the most optimal recommendation as soon as you share the type of product you wish to create and your specific requirements.

3.Do you accept customization service?

Absolutely, we proudly offer both standard and bespoke machines crafted precisely to your specifications. Share your vision with us, and we'll strive tirelessly to fulfill your desires.

4.How about your warranty?

Our warranty typically covers one year, during which we provide comprehensive technical support and necessary part replacements.
If needed, our skilled engineers are available to visit your location to ensure superior service.

5.How about the packing for machine, is it safely protected during transportation?

Our machines are securely encased in robust, standard export wooden boxes, ensuring flawless protection. We've successfully transported numerous testing machines overseas by sea or air without a scratch.

6.What is the order process?

Our streamlined order process includes: Inquiry - Quotation - Thorough Communication - Order Confirmation - Deposit Payment - Production - Rigorous Testing and Debugging - Balance Payment - Secure Packing - Delivery - Customer Reception - Comprehensive After Service.