Advanced Two Roller Rubber Mixing Mill for Efficient Sheet Mixing Operations

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 710mm
• Roller Working Length: 2200mm
• Batch Capacity: 180-220kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 280kw
• Gear Box: Hardend Teeth
• Weight: 50000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 1000.00cm * 390.00cm * 200.00cm
• Package Gross Weight: 50000.000kg

Product Description

Advanced Two Roller Rubber Mixing Mill for Efficient Sheet Mixing Operations

Product Description

Machine Configuration

1. Driving Mode: Flexibly designed for left and right driving, adaptable to your operational needs.


2. Speed Ratio of Rollers: Precisely calibrated with options of 1:1.08, 1:1.17, and 1:1.27 for optimal performance.


3. Roller Type: Available in hollow smooth roller, drilled smooth roll, and hollow grooved roll variants, catering to diverse mixing requirements.


4. Gap Adjustment Device: Choose from manual, motorized, or hydraulic types for user-friendly operation.


5. Stock Guide: Versatile options include fixed, manually moving, turn-over, and hydraulic moving types to suit various applications.


6. Safety Device: Equipped with robust mechanical safety protection and advanced IR sensor type devices for secure operations.


7. Emergency Stop Device: Ensures utmost safety with features like an emergency stop button, trip ban rope, foot switch, grating, and riding blanket.


8. Gearbox: Featuring hardened teeth options in single or double shaft configurations for durable and smooth transmission.


9. Motor: Available in versatile DC or AC motor options to meet specific power requirements.

Product Application

This advanced machine is composed of integral components such as rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, a nylon bush transmission device, and the main motor. It excels in mixing, warming, and sheeting rubber, making it an essential tool in the rubber processing industry.

Main Features

1. The roller, crafted from alloy chilled cast iron, boasts a hardened surface with exceptional wear resistance and a hardness rating of HRC68-75, ensuring long-lasting durability.


2. Supported by roller ball bearing bushes, the rollers offer smooth operation, enhanced energy efficiency, reduced noise, and extended lifespan.


3. Roll gap adjustment is manually controlled, providing simplicity and ease of use for operators.


4. Protecting key components, the machine is equipped with an overloading protection device to safeguard against potential damage.


5. Featuring a single drive transmission structure, the machine uses a nylon pin coupling to prevent damage from transmission overload.


6. With an integral type base and closed transmission mode, the machine ensures safe and easy operation.


7. Safety is a priority with installed emergency buttons and a pulling rope.


8. Equipped with four sets of lubrication devices, the machine is designed for efficient grease lubrication.


9. Utilizing a PLC control cabinet, the machine is compatible with your local industrial voltage and frequency, ensuring seamless integration.

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.