Compact Rubber Vulcanizing Machine with Advanced Heating Technology Features

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Introducing an impressive range of products from Qingdao Jiuzhou Jucai Machine Co., Ltd., including the Rubber Gasket Vulcanizing Machine, designed for precision and durability. Discover our state-of-the-art Rubber Vulcanization Press, which ensures efficiency and reliability in every press. Our Vulcanizer represents the pinnacle of innovation, designed to meet the diverse needs of modern applications. Experience the robust performance of our Rubber Press Compression Molding Machine, crafted for superior results and seamless operations. Lastly, our Vulcanizing Hot Press Machine stands out for its unmatched heating capabilities, offering advanced solutions for all your vulcanizing requirements.

 

Product Description

1. Specifically engineered to cater to a wide range of rubber molding applications, our machine offers unparalleled versatility and efficiency. Whether you're producing intricate designs or large-scale items, this machine adapts seamlessly to your needs.

2. Experience the future of rubber vulcanization with our state-of-the-art PLC control system and intuitive touch screen interface, simplifying operations and enhancing precision like never before.

3. Enjoy the convenience of automated operations with features like auto mold closing, efficient air exhaust, precise temperature control, and customizable timing settings, all designed to streamline your production process.

4. Our innovative custom mold push-out system ensures that each product is handled with care, enhancing productivity and reducing the risk of damage, making it a vital component of your production line.

5. The hydraulic cylinder in our machine is engineered for excellence, featuring meticulous grinding and finishing to ensure a perfect seal, which contributes to the smooth and reliable operation of your production.

6. A robust and stable hydraulic pressure station is the backbone of our machine, ensuring consistent performance and durability, so you can trust in its reliability for continuous operation.
 

Machine Display

Machine Feature

1. The cylinder (piston) is engineered with an optimal sealing structure, offering a meticulous design and reliable performance. Equipped with premium quality YX type polyurethane seals, it ensures superior oil resistance and anti-aging properties.Our Compact Rubber Vulcanizing Machine employs a double seals configuration, crafted from polyurethane rather than traditional rubber, which are conveniently replaceable and deliver enhanced protection.

2. Automatic Control: Embrace the seamless experience of full automation with features like automatic mold closing, efficient exhausting, precise heating, and consistent temperature maintenance, all managed effortlessly. The system also integrates automatic timing for vulcanization, swift alarming, and smooth mold opening-all orchestrated to perfection.

3. The vulcanizing temperature is adjustable and can be vividly displayed on the digital interface, ensuring precise temperature management.

4. Vulcanizing time is easily programmable on the PLC screen. For instance, to heat and vulcanize for 1 minute, simply input the duration. Upon completion, the machine will alert and execute mold opening autonomously.

5. Crafted from high-grade #45 steel, the pillar boasts enhanced hardness, superior wear resistance, and remarkable abrasive resilience through advanced quenching and tempering techniques.

6. Both the top beam and bottom plate are constructed with premium quality Q-235A ductile iron. Post-welding, they undergo artificial vibration or high-temperature aging treatment to eliminate internal stress, ensuring structural integrity and preventing deformation.

7. The plunger is expertly manufactured from LG-P cold hard alloy steel, featuring a high-hardness, wear-resistant surface. The chilled layer, with a depth of 8-15mm and hardness rating of HRC 60-70, extends the plunger's lifespan significantly.

8. The primary hydraulic components are sourced from Taiwan, offering superior performance compared to local brands, ensuring unrivaled reliability and efficiency.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Is your company a trading entity or a manufacturing factory?

We are proud to offer a seamless blend of factory and trade expertise. For 30 illustrious years, we have dedicated ourselves to the art of rubber machine design and production.
We warmly welcome OEM partnerships and are open to collaborating on custom projects.

2. How can I select the most suitable products for my needs?

Our expert team is ready to provide tailored advice. Simply share the type of product you aim to create and the specifications you require, and we will guide you to the best solution.

3. Do you offer customization services?

Absolutely! We offer not only standard machines but also tailor-made solutions to match your precise specifications. Share your requirements with us, and we will strive to fulfill your needs.

4. What warranty do you provide?

Our products come with a comprehensive one-year warranty. During this period, we provide technical support and replacement parts when necessary,
and our engineers are available to visit your location to ensure optimal service.

5. How is the machine packaged, and is it securely protected during transit?

Our machines are meticulously packaged in standard export wooden crates, ensuring they reach you without a scratch. We've successfully shipped numerous machines globally, whether by sea or air, without any incidents.

6. What steps are involved in the order process?

Our streamlined process consists of: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Reception - After-sales Service.