Versatile Rubber Vulcanizer Machine for Customized Heating and Pressure Needs

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Introducing our advanced range of rubber processing machinery: the Rubber Gasket Vulcanizing Machine. Experience unmatched efficiency with our Rubber Vulcanization Press, designed to meet all your vulcanizing needs. Dive into precision with our Vulcanizer, a marvel of engineering excellence. Discover the power of our Rubber Press Compression Molding Machine, offering superior molding capabilities. Elevate your production process with our Vulcanizing Hot Press Machine, crafted for optimal thermal performance and pressure distribution.

 

Product Description

1. Discover unparalleled versatility with our machine, expertly designed to cater to a wide range of rubber moulding production processes, ensuring high-quality results tailored to your specific needs.

2. Enjoy seamless operation with our advanced PLC control system and intuitive touch screen interface, providing you with precise control over every aspect of the vulcanization process with ease and efficiency.

3. Benefit from enhanced automation with features like automatic mold closing, efficient air exhaust, precise temperature control, and customizable timing settings, all designed to streamline your production process and maximize productivity.

4. Experience the convenience of our custom mold push out system, engineered to effortlessly handle molds of various shapes and sizes, simplifying the process for operators.

5. Our machine is equipped with a robust, well-sealed hydraulic cylinder, manufactured with precise grinding and finishing, ensuring durability and optimal performance under high pressure.

6. Rely on the stable hydraulic pressure station for consistent and reliable operation, providing the dependability you need for uninterrupted production runs.
 

Machine Display

Machine Feature

1. Our cutting-edge cylinder (piston) boasts an advanced seal structure, designed with precision to ensure outstanding reliability. The sealing elements incorporate high-quality YX type polyurethane seals (not rubber seals), renowned for their remarkable oil resistance and longevity.Our machine features a superior double seal structure that is not only easily replaceable but also offers enhanced protection, making it resistant to wear and aging.

2. Experience seamless automation with our machine's automatic control system: from automatic mold closing and exhausting to maintaining a stable temperature during heating, every function is meticulously timed for optimal vulcanization. Enjoy the convenience of automated alerts and mold opening with our all-encompassing automation suite.

3. Easily set and monitor the vulcanizing temperature with our intuitive digital display, ensuring precise control at your fingertips.

4. Tailor your vulcanizing time effortlessly on the user-friendly PLC screen. Simply input your desired duration-be it a brief 1-minute cycle or longer-and the machine will alert you and open the mold automatically when complete.

5. Crafted from premium #45 steel, the pillar is meticulously hardened and tempered to significantly enhance its hardness, wear resistance, and durability, ensuring unrivaled performance.

6. The top beam and bottom plate are expertly welded using the finest quality Q-235A ductile iron. Post-welding, they undergo artificial vibration or high-temperature aging treatment to effectively eliminate internal stress and prevent deformation.

7. The plunger, constructed from LG-P cold hard alloy steel, is engineered for exceptional durability. Its surface possesses extraordinary hardness and wear resistance, with a chilled layer depth of 8-15mm and a hardness rating of HRC 60-70, ensuring an impressive lifespan.

8. Our machine incorporates primarily hydraulic components imported from Taiwan, ensuring superior quality and reliability over local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Is your company a trading entity or a manufacturing facility?

We proudly stand as both a factory and trade enterprise, seamlessly integrated and boasting 30 years of dedicated expertise in rubber machine design and production.
We also welcome OEM collaborations, catering to customized needs.

2. How does one select the most suitable products?

Our expert team is committed to providing the best recommendations. Simply inform us of the type of product you intend to manufacture and the specifications required.

3. Do you offer customization services?

Absolutely! We offer not only standard machines but also bespoke machines tailored to your unique requirements. Please feel free to share your specifications with us, and we will strive to accommodate your needs.

4. What is the duration and extent of your warranty?

Our warranty typically spans one year. During this period, we provide technical support and replacement parts as needed.
If necessary, our skilled engineers are available for onsite visits to enhance service quality.

5. How is the machine packaged, and is it safely protected during transit?

We securely pack our machines in standard export wooden boxes, ensuring they are safeguarded against damage. Our extensive experience in shipping testing machines globally by sea or air guarantees their safe arrival.

6. What is the order process?

The process flows seamlessly from inquiry, quotation, and communication, through order confirmation and deposit payment. This is followed by production, testing, and debugging. Once balance payment is received, we proceed with packing, delivery, customer receipt, and provide comprehensive after-sales service.