Advanced Rubber Silicone Mixing Mill Machine with 550mm Roller Diameter Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Advanced Rubber Silicone Mixing Mill Machine with 550mm Roller Diameter Capacity

Product Description

 

Machine Configuration

1. Driving Mode: Offering flexibility and versatility, choose between left driving and right driving modes to suit your operational needs.


2. Speed Ratio of Rollers: Customize the speed dynamics with options like 1:1.08, 1:1.17, and 1:1.27, ensuring optimal performance and precision.


3. Roller Type: Select from a variety of roller types including hollow smooth roller, drilled smooth roll, or hollow grooved roll, each designed for specific tasks and outcomes.


4. Gap Adjustment Device: Choose from manual, motorized, or hydraulic types for adjusting the gap, providing ease and adaptability in operations.


5. Stock Guide: Available in fixed, manually moving, turn over, and hydraulic moving types, our stock guide systems cater to diverse operational needs.


6. Safety Device: Equipped with mechanical safety protection and IR sensor type devices, ensuring a secure and risk-free operation environment.


7. Emergency Stop Device: Comprehensive safety with emergency stop button, trip bar rope, foot switch, grating, and riding blanket, designed to safeguard operations.


8. Gearbox: Choose between hardened teeth single shaft gearbox or double shaft gearbox for robust and efficient power transmission.


9. Motor: Options include highly efficient DC or AC motors to meet your power needs and ensure smooth machine performance.

Product Application

This advanced machine is comprised of essential components such as rollers, a ZQbull gearbox (excluding XK-160 models), an electrical cabinet, a nylon bush transmission device, and the main motor. It excels in mixing, warming, and sheeting rubber, among other versatile applications, making it indispensable in rubber processing industries.

Main Features

1. Robust Rollers: Crafted from alloy chilled cast iron, our rollers boast superior hardness (HRC68-75) and outstanding wear resistance, ensuring longevity and consistent performance.


2. Efficient Support: Roller ends are supported by roller ball bearing bushes, offering smooth operation, energy savings, reduced noise, and extended machine life.


3. User-Friendly Roll Gap Adjustment: Manual control for roll gap adjustment allows for simplicity and ease of operation, putting control at your fingertips.


4. Overload Protection: The machine is equipped with an overload protection device to prevent damage to critical components, enhancing machine reliability and safety.


5. Transmission Structure: Utilizing a single drive type transmission with a nylon pin coupling, the machine is protected against overload damage, ensuring durability.


6. Integral Base Construction: Featuring a closed transmission mode for safety and ease of use, the machine's integral base design supports stability and operational efficiency.


7. Comprehensive Safety: Equipped with an emergency button and pulling rope, these features act as vital safety mechanisms to protect operators.


8. Lubrication System: This machine is fitted with four lubrication devices, ideal for grease lubrication, ensuring smooth and continuous operation.


9. Advanced Control: The machine includes a PLC control cabinet that adapts to local industrial voltage and frequency, offering seamless integration with existing systems.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.