Heavy Duty Automatic Open Mixing Mill for Enhanced Rubber Mixing

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 450mm
• Roller Working Length: 1200mm
• Batch Capacity: 40-60kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 55kw
• Gear Box: Hardend Teeth
• Weight: 13000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 510.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 13000.000kg

Product Description

Heavy duty Automatic Open Mixing Mill for Enhanced Rubber Mixing

Product Description

Machine Configuration

1. Driving Mode: Available in both left and right driving modes for versatile operations.


2. Speed Ratio of Rollers: Choose from a range of ratios-1:1.08, 1:1.17, and 1:1.27-for precise control.


3. Roller Type: Options include hollow smooth roller, drilled smooth roll, and hollow grooved roll for various applications.


4. Gap Adjustment Device: Choose between manual type, motorized type, and hydraulic type for optimal convenience.


5. Stock Guide: Available in fixed type, manually moving type, turn-over, and hydraulic moving type for operational flexibility.


6. Safety Device: Equipped with mechanical safety protection and IR sensor type devices for maximum safety.


7. Emergency Stop Device: Features an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate halt.


8. Gearbox: Choose between hardened teeth single shaft or double shaft gearboxes for reliable performance.


9. Motor: Options include both DC and AC motors to meet your specific needs.

Product Application

This machine features a robust design including rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, and main motor. Ideal for mixing, warming, and sheeting rubber, it offers unparalleled efficiency.

Main Features

1. Rollers: Made from high-quality alloy chilled cast iron, these rollers offer exceptional hardness (HRC68-75) and wear resistance.


2. Roller Bearings: Supported by roller ball bearing bushes, ensuring smooth operation, energy efficiency, low noise, and extended lifespan.


3. Roll Gap Adjustment: Manual control for simple and precise operation.


4. Overload Protection: Equipped with overloading protection devices to safeguard key components.


5. Transmission: Features a single drive type transmission structure with nylon pin coupling to prevent damage from overload.


6. Base Design: Integral type base with closed transmission mode for added safety and ease of use.


7. Safety Features: Includes emergency button and pulling rope for immediate stop in case of emergency.


8. Lubrication: Comes with four sets of lubrication devices suitable for grease lubrication ensuring smooth operation.


9. Control System: PLC control cabinet tailored to meet your local industrial voltage and frequency requirements.

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.