Two Roll Mixing Rubber Silicone Sheet Mill for Optimal Rubber Processing

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Two Roll Mixing Rubber Silicone Sheet Mill for Optimal Rubber Processing

 

Product Description

Machine configuration

1. Driving Mode: Available in both left and right driving configurations, ensuring flexibility and adaptability to your specific needs.


2. Speed Ratio of Rollers: Tailored to perfection with variable speed ratios of 1:1.08, 1:1.17, and 1:1.27, offering precision control for optimal blending outcomes.


3. Roller Type: Choose from our expertly engineered hollow smooth roller, drilled smooth roll, or the hollow grooved roll for unparalleled performance.


4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types, providing you with precise control over your processing demands.


5. Stock Guide: Designed for versatility, select from the fixed type, manually moving, turn over, or hydraulic moving type for seamless handling.


6. Safety Device: Prioritizing safety with our mechanical safety protection and IR sensor type devices, ensuring a secure working environment.


7. Emergency Stop Device: Equipped with an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for rapid response in urgent situations.


8. Gearbox: Choose between hardened teeth single shaft or double shaft gearbox for robust and reliable performance.


9. Motor: Available in both DC and AC motor options, ensuring compatibility with your operational preferences.

Product Application

This advanced machine primarily comprises of high-grade rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, and a nylon bush transmission device, powered by the main motor. Its versatile design is ideal for mixing, warming, and sheeting rubber, offering exceptional performance and reliability.

Main Features

1. The rollers are crafted from alloy chilled cast iron, offering an impressively hard and wear-resistant surface with a hardness rating of HRC68-75 for durability and longevity.


2. Roller ends are supported by roller ball bearing bush, ensuring smooth operation, energy efficiency, low noise, and extended service life.


3. Manual Roll Gap Adjustment: Effortless and straightforward operation for precise control and customization.


4. Overloading Protection: Equipped with advanced protection devices to safeguard primary components from potential damage.


5. Single Drive Transmission: Features a robust nylon pin coupling to protect essential parts from transmission overload, ensuring reliable operation.


6. Integral Type Base: Enclosed transmission design promises safety and ease of use, providing a secure and user-friendly experience.


7. Safety First: Includes emergency button and pulling rope for enhanced safety measures.


8. Comprehensive Lubrication: Comes with four sets of lubrication devices, optimized for grease lubrication to ensure smooth machine operation.


9. PLC Control Cabinet: Equipped with state-of-the-art PLC systems, adaptable to your local industrial voltage and frequency requirements for seamless integration.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.