Efficient Rubber Silicone Open Mixing Mill for Large Batch Sizes

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Efficient Rubber Silicone Open Mixing Mill for Large Batch Sizes

Product Description

Machine Configuration

1. Driving Mode: Choose between left or right driving to suit your operational layout, ensuring seamless integration into your existing processes.


2. Speed Ratio of Rollers: Select from several speed ratios including 1:1.08, 1:1.17, and 1:1.27 to optimize your processing for varying material demands and production scales.


3. Roller Type: Available in hollow smooth rollers, drilled smooth rolls, and hollow grooved rolls, allowing flexible adaptation to specific materials and desired outputs.


4. Gap Adjustment Device: Choose from manual, motorized, or hydraulic types for effortless control and customization of roller gaps, catering to precise production requirements.


5. Stock Guide: Options include fixed, manually moving, and turn over hydraulic moving types to facilitate easy handling and positioning of materials.


6. Safety Device: Features include a robust mechanical safety protection device and an IR sensor type device to ensure operator safety and prevent mishaps during operation.


7. Emergency Stop Device: Equipped with an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for comprehensive safety coverage, allowing immediate response to any issue.


8. Gearbox: Options for hardened teeth single or double shaft gearboxes are available, providing durability and reliability under intense operational conditions.


9. Motor: The choice between a DC motor or AC motor ensures compatibility with diverse operational settings and preferences.

Product Application

Our Efficient Rubber Silicone Open Mixing Mill is principally composed of high-quality components like rollers, the ZQbull gearbox (excluding model XK-160), an electrical cabinet, a nylon bush transmission device, and a main motor. Its renowned versatility makes it ideal for mixing, warming, and sheeting rubber, among other applications, delivering exceptional performance across various industrial environments.

Main Features

1. The rollers are crafted from alloy chilled cast iron, boasting superior hard and wear-resistant surfaces with a hardness rating of HRC68-75 for long-lasting performance even under rigorous use.


2. Rollers are supported by roller ball bearing bushes at their ends, providing smooth operation, energy efficiency, reduced noise, and an extended lifespan.


3. Roll gap adjustment is straightforward with a manual control type, making it user-friendly and easy to operate.


4. An overloading protection device is integrated to safeguard key components from damage, ensuring continuous and reliable operation.


5. Featuring a single drive type transmission structure with a nylon pin coupling, this machine protects essential parts from overload damage, enhancing longevity and reliability.


6. With an integral base and a closed transmission mode, it offers safety and ease of use, streamlining operational processes.


7. Safety is prioritized with the installation of emergency buttons and a pulling rope, providing quick response options in case of emergencies.


8. Equipped with four sets of lubrication devices, the machine is optimized for grease lubrication, ensuring smooth and efficient operations.


9. Utilizing a PLC control cabinet, this machine is fully adaptable to your local industrial voltage and frequency standards, ensuring seamless integration into your workflow.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.