Advanced Open Mixing Mill for Rubber Compounds with 25-40kg Batch Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Advanced Open Mixing Mill for Rubber Compounds with 25-40kg Batch Capacity
 

Product Description

 

 

Comprehensive Machine Configuration

1. Driving Mode: Available in both left and right driving options for versatile operation.

2. Speed Ratio of Rollers: Offers flexible speed ratios of 1:1.08, 1:1.17, and 1:1.27 for various mixing requirements.

3. Roller Type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls for different applications.

4. Gap Adjustment Device: Available in manual type, motorized type, and hydraulic type for precise control.

5. Stock Guide: Features fixed type, manually moving type, turn-over, and hydraulic moving types for efficient stock handling.

6. Safety Devices: Includes mechanical safety protection devices and IR sensor type devices to ensure operator safety.

7. Emergency Stop Devices: Equipped with an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate halting.

8. Gearbox: Offers hardened teeth single shaft gearbox and hardened teeth double shaft gearbox for robust performance.

9. Motor: Choose between a DC motor or an AC motor for optimal power and efficiency.

Versatile Product Application

This advanced machine primarily comprises rollers, ZQbull gearbox (except XK-160), electrical cabinet, nylon bush transmission device, and main motor. Widely utilized for mixing, warming, and sheeting rubber, it is designed to cater to various industrial needs.

Key Features and Benefits

1. Durable Rollers: Made of alloy chilled cast iron, the rollers are hard and wear-resistant with a surface hardness of HRC68-75.

2. Roller Support: The roller ends are supported by roller ball bearing bushes, ensuring smooth operation, energy savings, low noise, and extended lifespan.

3. Easy Roll Gap Adjustment: Manual control type for simple and straightforward operation.

4. Overload Protection: Equipped with an overloading protection device to safeguard main parts from damage.

5. Reliable Transmission: Features a single drive type transmission structure with nylon pin coupling to prevent damage due to transmission overload.

6. Safe and User-friendly: The integral type base and closed transmission mode ensure safety and ease of use.

7. Emergency Safety: Installed with an emergency button and pulling rope to enhance safety.

8. Efficient Lubrication: Comes with four sets of lubrication devices suitable for grease lubrication.

9. Advanced Control: Utilizes a PLC control cabinet, making the machine compatible with your local industrial voltage and frequency requirements.

Product Parameters

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

 

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1. Are your company a trading one or a factory?

We are an integrated factory and trading company, boasting 30 years of dedicated expertise in rubber machine design and production.
We are open to OEM collaborations as well.

2. How to choose the most suitable products?

Our expert team is ready to provide the best recommendations once you specify the type of product you need and its required specifications.

3. Do you accept customization service?

Absolutely! We offer both standard and custom machines tailored to your specific needs. Share your requirements with us, and we will strive to exceed your expectations.

4. How about your warranty?

Our standard warranty lasts for one year. During this period, we provide technical support and parts replacement.
If necessary, our engineers are available to provide on-site assistance for optimal service.

5. How about the packing for the machine? Is it safely protected during transportation?

Our machines are securely packed in standard export wooden boxes, ensuring no damage during transit. We've successfully shipped many machines overseas by sea and air without any issues.

6. What is the order process?

Inquiry - Quotation - Detailed Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After-Sales Service.