Precision Laboratory Banbury Mixer for Effective Rubber and Plastic Mixing

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover the excellence of China's renowned mixer equipment manufacturers, known for their innovative EVA Rubber Dispersion Kneader Machine. Explore the competitive pricing of our Precision Laboratory Banbury Rubber Internal Mixer Machine, designed to deliver unparalleled kneading performance.

Supply Range

Our Precision Laboratory Banbury Mixer is expertly designed to be your ultimate solution for plasticating, mixing, and final mixing of diverse stock materials, ensuring impeccable efficiency and quality.

This versatile mixer comes in a wide range of specifications to suit your varied needs, with capacities ranging from an impressive 25L to a remarkable 650L.

Type of rotor: To be advised for optimal performance tailored to your unique mixing requirements.

Intermeshing rotor: Featuring the sophisticated NG intermeshing rotor for superior mixing precision and consistency.

Type of ram: Available in hydraulic and pneumatic types, offering customizable options for enhanced operational flexibility.

Rubber (Plastics) Dispersion Mixer / Kneader

This advanced machinery is primarily utilized for the expert mixing and plasticating of rubber and plastics, delivering exceptional results for your production processes.

The range of specifications is tailored to accommodate varying scales of production, offering capacities from a compact 1.5L to a robust 150L.
 

Machine Display

 

Machine Feature

1. Experience the precision of our pneumatic control system, seamlessly guided by a sophisticated PLC instruction set. The dual-action air cylinder effortlessly maneuvers the ram either upwards or downwards. In the event of an unexpected overload in the mixing chamber, our advanced system allows the top ram to automatically or manually elevate, safeguarding the motor with unparalleled protection.

2. The tilting mechanism is an engineering marvel, composed of a brake motor, cycloidal gear reducer, and a TP type worm and worm gear system. This innovative design empowers the mixing chamber to pivot gracefully at a 140-degree angle around the front rotor, ensuring optimal mix processing.

3. Our rotor shaft, a testament to durability, features welded wear-resistant alloy on the wing body top and corners. Enhanced with a hardened or polished surface, the mixing chamber's inner walls, upper ram surface, and all stock-contact points are fortified with hard chrome plating or wear-resistant alloy welding, guaranteeing resistance to wear and corrosion.

4. Designed for strength and rigidity, the rotor shaft is a unified structure with the rotor wing body precisely welded onto a bored shaft. The inner cavity of the rotor wing body is equipped for either cooling water or heating steam, ensuring temperature uniformity and enhanced performance.

5. Our mixing chamber boasts a jacket-type hollow structure, with the upper ram also designed hollow to maximize the surface area for cooling or heating, thereby enhancing temperature control and efficiency.

6. At the heart of our machine lies a robust main driving system, featuring a main motor, reducer, and connecting gearbox that achieves the odd-speed and face-to-face rotor rotation, delivering powerful and consistent mixing results.

7. The electrical control system is a pinnacle of reliability, incorporating state-of-the-art imported PLC devices. Every electronic component is either imported or based on advanced technological introductions, ensuring system dependability and superior performance.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Is your company a trading enterprise or a manufacturing powerhouse?

We are a seamless blend of factory and trade (integration), with 30 years of dedicated expertise in rubber machine design and production.
We also warmly welcome OEM collaborations, tailoring solutions to fit your needs.

2. How can one choose the most suitable products?

Simply share your product requirements and desired specifications with us, and our expert team will provide you with the most tailored and effective suggestions.

3. Do you offer customization services?

Absolutely! We not only supply standard machinery but also customize machines to suit your specific requests. Share your requirements with us, and we'll strive to meet your expectations.

4. What is your warranty policy?

Our comprehensive warranty generally covers one year. During this period, we offer technical support and parts replacement.
If necessary, our skilled engineers are available for on-site service to ensure optimal support.

5. How is the machine packed, and is it secure for transport?

Our machines are meticulously packed in standard export wooden boxes to guarantee they remain undamaged. We've successfully shipped numerous testing machines overseas by sea or air without any incidents.

6. What is the order process?

The streamlined process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receiving - After Service.