Premium Rubber Vulcanizing Machine with Advanced Hydraulic Press Technology and Cast Steel

• Customization: Available
• After-sales Service: Dispatch Engineer to Factory
• Warranty: Within 3 Years
• Model NO.: XLB-0.25MN-XLB-50. MN
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Electrical: Simens Brand
• Hydraulic Part: Yuken Series
• Cylinder: Cast Steel
• Pillar: Q-235
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1100.000kg

Product Description

Elevate your rubber processing capabilities with our cutting-edge Hot Plate Rubber Vulcanizing Machine. This state-of-the-art Rubber Vulcanizing Machine, also known simply as a Vulcanizing Machine, offers unparalleled precision and efficiency. Designed to meet the high demands of modern rubber manufacturing, it ensures consistent and superior quality in every batch, leveraging advanced technology to optimize performance and maximize productivity.

Supply Range

Explore Our Diverse Range of Cutting-Edge Products:

1. Column Type Vulcanizing Press: Experience superior performance with our advanced column type vulcanizing press, designed for precision and efficiency.

2. Precure Tread Liner Molding Press: Expertly engineered for impeccable tread liner molding, this press ensures uniformity and durability.

3. Foaming Press Machine: Discover unparalleled foaming capabilities with our state-of-the-art press, crafted for optimal productivity.

4. Hydraulic Heating Press Machine: Benefit from rapid heating and consistent pressure with our hydraulic heating press, tailored for high-grade applications.

5. Plate Vulcanizing Machine: Our plate vulcanizing machine combines robustness with precision, ideal for versatile vulcanizing tasks.


Essential Configuration Details

1. Hydraulic Components: Featuring Yuken series from Japan, renowned for reliability and high performance.

2. Electrical PLC: Incorporates MITSUBISHI from Japan and SIMENS from Germany, ensuring cutting-edge control and automation.

3. Sealing Components: Utilizing the esteemed NOK brand from Japan for exceptional sealing efficiency.

4. Primary Electrical Elements: Equipped with Schneide from France, delivering unmatched electrical precision and safety.

5. Temperature Control Meter: Features Omron technology from Japan for precise and consistent temperature management.

6. Motor: Powered by SIMENS from Germany, offering robust and efficient motor performance.

Application

1. This versatile marvel is applicable for a myriad of rubber moulding productions, offering unparalleled efficiency and precision.

2. Equipped with a cutting-edge PLC control system and an intuitive touch screen, ensuring seamless operation and user-friendly interaction.

3. Experience the convenience of automated functions including auto mold closing, effective air exhaust, precise temperature control, and customizable timing settings, all designed for optimal production flow.

4. Tailored for excellence, our custom mold push-out system enhances productivity by facilitating smooth and effortless ejection of products.

5. Featuring a well-sealed hydraulic cylinder crafted with precise grinding and finishing, this machine promises robust durability and peak performance.

6. The stable hydraulic pressure station ensures consistent and reliable operations, maintaining optimal pressure for superior molding results.

Machine Display

Machine Feature

1. The sophisticated cylinder (piston) is designed with a premier seal structure, ensuring a flawless design and dependable function. It utilizes top-grade YX type polyurethane seals, distinctively oil and aging resistant, providing superior durability and performance.Our state-of-the-art machine is equipped with a dual seal structure, ensuring enhanced protection and effortless seal replacement, far surpassing conventional rubber seals in quality.

2. Experience effortless automation with features such as automatic mold closing, precision exhausting, consistent heating with stabilized temperature control, and accurate timing for vulcanization. The system is engineered for automatic alerts and seamless mold opening, ensuring a smooth and efficient operation throughout.

3. With our intuitive digital display, the vulcanizing temperature is effortlessly set and shown, enabling precise control and monitoring.

4. The vulcanizing time is easily adjustable via the PLC screen. For a desired duration, for instance, just input 1 minute, and the machine alerts you upon completion before opening the mold automatically.

5. Constructed from superior #45 steel, the pillar exhibits enhanced hardness, wear resistance, and abrasive resistance, all significantly improved through rigorous quenching and tempering processes.

6. The top beam and bottom plate are masterfully welded from high-quality Q-235A ductile iron. Post-welding, they undergo artificial vibration or intense high-temperature aging treatments to eradicate internal stress and prevent deformation.

7. Our plunger, crafted from LG-P cold hard alloy steel, boasts exceptional surface hardness and superior wear resistance. With a chilled layer depth of 8-15mm and an impressive hardness of HRC 60-70, the plunger is engineered for a remarkable lifespan.

8. To ensure unparalleled performance, the primary hydraulic spare parts are meticulously sourced from Taiwan, reflecting our commitment to only the highest standards and not relying on local brands.
 

Product Parameters

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

Company Profile

1. Are your company a trading one or a factory?

We are a seamless integration of factory and trade, with an impressive 30-year legacy devoted to the art of rubber machine design and production.
We warmly welcome OEM partnerships, ensuring your unique specifications are met with precision.

2. How to choose the most suitable products?

Our team of seasoned professionals is eager to offer unparalleled suggestions tailored to your specific product requirements and specifications, guaranteeing the optimal solution.

3. Do you accept customization service?

Absolutely! Alongside our standard machines, we excel in crafting custom machines that align perfectly with your unique requests. Share your specific needs with us, and we will endeavor to exceed your expectations.

4. How about your warranty?

Our warranty spans one year, during which we provide comprehensive technical support and parts replacement. You can rely on our expertise to keep your operations running smoothly.
If necessary, our skilled engineers are available to travel to your location, ensuring superior service and support.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are meticulously packed in standard export wooden crates, ensuring they remain intact and unharmed during transit. We boast a flawless track record of delivering machines overseas by sea and air, all without a scratch.

6. What is the order process?

Our streamlined order process: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing & Debugging - Balance Payment - Packing - Delivery - Customer Receiving - After-Service. Experience seamless efficiency at every step.