15 Inch Open Rubber Mixing Mill for Optimal Batch Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 450mm
• Roller Working Length: 1200mm
• Batch Capacity: 40-60kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 55kw
• Gear Box: Hardend Teeth
• Weight: 13000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 510.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 13000.000kg

Product Description

15 Inch  Open Rubber Mixing Mill for Optimal Batch Capacity

Product Description

Machine Configuration

1. Driving Mode: Available in both left driving and right driving configurations, tailored to your specific requirements.


2. Speed Ratio of Rollers: Choose from a versatile range of speed ratios: 1:1.08, 1:1.17, or 1:1.27, ensuring optimal mixing performance.


3. Roller Type: Customize with hollow smooth rollers, drilled smooth rollers, or hollow grooved rollers to perfectly fit your application.


4. Gap Adjustment Device: Select manual, motorized, or hydraulic adjustment devices for precise control and ease of use.


5. Stock Guide: Options include fixed type, manually moving type, turn-over, and hydraulic moving type to suit various operational needs.


6. Safety Device: Equipped with mechanical safety protection and advanced IR sensor safety devices for utmost operational safety.


7. Emergency Stop Device: Features emergency stop button, trip bar rope, foot switch, grating, and riding blanket for instant stoppage and enhanced safety.


8. Gearbox: Available in hardened teeth single shaft and double shaft gearbox configurations, built for durability and efficiency.


9. Motor: Choice of high-performance DC or AC motors to ensure seamless operation.

Product Application

This machine comprises high-quality rollers, a ZQbull gearbox (except XK-160), an electrical cabinet, nylon bush transmission device, and main motor. It is extensively utilized for mixing, warming, and sheeting rubber, providing unparalleled performance in rubber processing.

Main Features

1. Rollers: Crafted from alloy chilled cast iron, the rollers have hard and wear-resistant surfaces with a surface hardness of HRC68-75.


2. Bearings: Roller ball bearing bush supports ensure smooth operation, energy efficiency, reduced noise, and extended lifespan.


3. Roll Gap Adjustment: Manual control type for straightforward operation and adjustment.


4. Overloading Protection: Equipped with an overloading protection device to safeguard the main components from damage.


5. Transmission Structure: Single drive type with nylon pin coupling to prevent damage from transmission overload.


6. Base and Transmission: Integral base design with closed transmission mode for safety and ease of use.


7. Safety Devices: Includes emergency button and pulling rope for enhanced operational safety.


8. Lubrication: Fitted with four lubrication devices suitable for grease lubrication, ensuring smooth and efficient operation.


9. Control System: The PLC control cabinet is designed to be compatible with your local industrial voltage and frequency, offering seamless integration.

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.