Efficient Rubber Mixer Machine with Advanced Kneading Technology

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover the Premier Mixer Equipment from China - Introducing the EVA Rubber Dispersion Kneader Machine. Our Laboratory Banbury Rubber Internal Mixer Machine offers exceptional value for its price, and stands out as a top-tier kneading machine in the industry, engineered for unparalleled performance and efficiency.

Supply Range

Primarily designed for the seamless plasticating, mixing, and final amalgamation of stock materials, delivering superior performance and consistency.

Versatile Range of Specifications: Offering capacity options from 25L to 650L to cater to diverse industrial needs.

Type of Rotor: Details to be advised, customizable to meet specific processing requirements.

Intermeshing Rotor: Featuring the innovative NG intermeshing rotor to enhance kneading efficiency.

Type of Ram: Available in hydraulic and pneumatic variants, offering flexibility and precision operation.

Rubber (Plastics) Dispersion Mixer / Kneader: Precision-engineered for optimal mixing and dispersion of rubber and plastic materials.

Primarily utilized for the efficient mixing and plasticating of rubber, plastics, and similar materials, ensuring high-quality results.

Range of Specifications: Spanning from 1.5L to 150L, catering to various production scales with precision.
 

Machine Display

 

Machine Feature

1. The pneumatic control system offers seamless operation through PLC instructions. Equipped with a bi-directional air cylinder, it ensures the ram moves up or down as needed. In the event of an overload in the mixing chamber, the top ram can be lifted automatically or manually, providing essential protection for the motor against potential overload damage.

2. The tilting mechanism is an engineering masterpiece, comprising a brake motor, cycloidal gear reducer, TP-type worm, and worm gear. This sophisticated assembly allows the mixing chamber to tilt a precise 140 degrees around the front rotor, ensuring optimal mixing and ease of discharge.

3. The rotor shaft's wing body top and corners are reinforced with wear-resistant alloy, ensuring longevity. The surface of the rotor shaft, inner walls of the mixing chamber, upper ram surface, and other stock-contact surfaces are hardened, polished, and either plated with hard chrome or enhanced with wear-resistant alloy welding. This guarantees both wear and corrosion resistance for enduring performance.

4. The rotor shaft features an integral structure with the rotor wing body welded onto a bored shaft, significantly enhancing rotor strength and rigidity. The rotor's inner wing body cavity can accommodate cooling water or heating steam, offering versatile temperature control options.

5. The mixing chamber boasts a jacketed hollow structure, with a hollow upper ram designed to maximize cooling or heating areas. This innovative design ensures excellent temperature control and effectivity during operations.

6. The main driving system is a testament to precision engineering, consisting of a main motor, reducer, and connecting gearbox. The odd-speed, face-to-face rotation of the rotors is skillfully executed, optimizing the mixing process.

7. The electrical control system utilizes a high-performance imported PLC device. With all electronic components either imported or based on advanced technology, the system delivers exceptional reliability and efficiency in operation.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Is your company a trading enterprise or a manufacturing facility?

We are a perfect blend of factory and trade, boasting an impressive 30-year legacy in crafting and producing state-of-the-art rubber machines.
We are open to engaging in OEM partnerships, showcasing our adaptability and client-focused approach.

2. How can one select the most fitting products?

Simply communicate your specific needs to us, and our expert team will tailor the ideal solution, guiding you to the perfect product that matches your unique specifications.

3. Is customization service available?

Absolutely! We offer both standard machines and bespoke solutions crafted to your precise requirements. Don't hesitate to share your vision with us, and we will strive to fulfill it beyond expectations.

4. What is the nature of your warranty?

Our comprehensive warranty typically spans one year, offering robust technical support and replacement of parts as necessary.
If required, our skilled engineers are ready to provide on-site service to ensure optimal performance.

5. How is the machine packaged? Is it secure for transportation?

Each machine is encased in a robust standard export wooden box, ensuring its pristine condition upon arrival. We have successfully shipped numerous machines by sea and air without any damage.

6. What steps comprise the order process?

The streamlined process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Reception - After-Service Excellence.