Efficient Open Rubber Sheet Mill for High-Volume Silicone Rubber Mixing Applications

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Premium Hard Gear Two Rolls Rubber Sheet Mixing Mill with High Efficiency and Durability

Product Description

Machine Configuration Overview

1. Driving Mode: Choose between left or right driving for versatile operation tailored to your facility's needs.


2. Speed Ratio of Rollers: Available in 1:1.08, 1:1.17, and 1:1.27 to match your production requirements perfectly.


3. Roller Type: Options include hollow smooth, drilled smooth, or hollow grooved rolls to suit various mixing tasks.


4. Gap Adjustment Device: Select from manual, motorized, or hydraulic types for precise control and convenience.


5. Stock Guide: Available in fixed, manually moving, turnover, and hydraulic moving types for enhanced operational flexibility.


6. Safety Device: Equipped with mechanical safety protection and IR sensor type devices for ultimate security.


7. Emergency Stop Device: Features an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for comprehensive safety measures.


8. Gearbox: Options include hardened teeth single or double shaft gearboxes for robust and reliable performance.


9. Motor: Select between a DC motor or an AC motor to align with your power preferences.

Product Application

This state-of-the-art machine comprises rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, nylon bush transmission device, and a main motor. It is exceptionally suited for mixing, warming, and sheeting rubber, offering unparalleled efficiency in rubber processing.

Main Features

1. The rollers are crafted from alloy chilled cast iron, ensuring a hard and wear-resistant surface with a hardness of HRC68-75.


2. Roller ends are supported by roller ball bearing bushes, providing smooth operation, energy efficiency, low noise, and extended lifespan.


3. Roll gap adjustment is manually controlled, ensuring simplicity and ease of operation even for new operators.


4. Equipped with an overloading protection device, safeguarding main components from potential damage.


5. Utilizes a single drive transmission structure with nylon pin coupling, preventing damage due to transmission part overload.


6. Features an integral base type and a closed transmission mode for enhanced safety and user-friendliness.


7. Includes emergency buttons and a pulling rope as essential safety devices to ensure operator safety.


8. Installed with four lubrication devices, optimized for grease lubrication to maintain smooth operation.


9. Incorporates a PLC control cabinet, ensuring compatibility with your local industrial voltage and frequency specifications.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.