Durable Rubber Sheet Mixing Mill Open Mixer Mill with Enhanced Batch Capacity Features

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Durable Rubber Sheet Mixing Mill Open Mixer Mill with Enhanced Batch Capacity Features

Product Description

Machine Configuration

1. Driving Mode: Experience versatile operations with both left and right driving modes, catering to diverse manufacturing needs.


2. Speed Ratio of Rollers: Choose from optimized speed ratios of 1:1.08, 1:1.17, and 1:1.27 for enhanced processing efficiency.


3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls, each designed for specific applications.


4. Gap Adjustment Device: Tailor your operations with manual, motorized, or hydraulic gap adjustment devices, ensuring precision control.


5. Stock Guide: Opt for fixed, manually moving, turnover, or hydraulic moving types to meet your operational preferences.


6. Safety Device: Equipped with mechanical and IR sensor type safety protection devices for comprehensive operational safety.


7. Emergency Stop Device: Features emergency stop button, trip bar rope, foot switch, grating, and riding blanket for immediate response.


8. Gearbox: Choose between hardened teeth single shaft or double shaft gearboxes, enhancing durability and performance.


9. Motor: Available with either a DC motor or AC motor, providing power flexibility to fit your needs.

Product Application

This machine, comprising rollers, the ZQbull gearbox (excluding XK-160), an electrical cabinet, a nylon bush transmission device, and the main motor, excels in mixing, warming, and sheeting rubber, delivering superior performance across multiple applications.

Main Features

1. The roller construction features alloy chilled cast iron, ensuring hard, wear-resistant surfaces with a hardness rating of HRC68-75 for longevity.


2. Roller ends are supported by roller ball bearing bushes, promoting smooth operation, energy efficiency, reduced noise, and extended lifespan.


3. Roll Gap Adjustment: The manual control system simplifies operations, enabling precise and user-friendly adjustments.


4. Overloading Protection: The machine includes an overloading protection device, safeguarding essential components from damage.


5. Transmission Structure: Featuring a single drive transmission structure and nylon pin coupling to prevent damage during overload.


6. Integral Base Design: The closed transmission mode ensures safety and ease of use, making operations seamless.


7. Safety Measures: Equipped with an emergency button and pulling rope for immediate safety intervention.


8. Lubrication: Installed with four sets of lubrication devices suitable for efficient grease lubrication, ensuring smooth function.


9. Control System: The machine incorporates a PLC control cabinet, adaptable to local industrial voltage and frequency requirements.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.