Advanced Rubber Sheet Mixing Mill Two Roll Open Mill with High Capacity and Durability

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Advanced Rubber Sheet Mixing Mill Two Roll Open Mill with High Capacity and Durability

Product Description

 

Machine Configuration

1. Driving Mode: Experience unmatched versatility with our innovative design, providing both left and right driving modes. This flexibility ensures smooth integration into any existing operational framework, maximizing efficiency.


2. Speed Ratio of Rollers: Customize your experience with adjustable speed ratios of 1:1.08, 1:1.17, and 1:1.27. This feature allows you to tailor performance precisely to your operational needs, ensuring optimal output.


3. Roller Type: Select from an array of hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls. Each type is crafted to meet your specific application, enhancing precision and effectiveness.


4. Gap Adjustment Device: Choose from advanced manual, motorized, or hydraulic options. Each ensures precision and user-friendliness, allowing seamless and exact adjustments for superior results.


5. Stock Guide: Elevate material handling with our versatile stock guides. Choose from fixed, manually moving, or hydraulically moving types to enhance your operational efficiency.


6. Safety Device: Prioritize safety with our comprehensive mechanical protection and cutting-edge IR sensor devices, ensuring maximum operational safety at all times.


7. Emergency Stop Device: Our robust safety measures include an emergency stop button, trip ban rope, foot switch, grating, and riding blanket, providing swift and immediate responses to any situation.


8. Gearbox: Enhance durability and performance with options like hardened teeth single or double shaft gearboxes, crafted for lasting excellence.


9. Motor: Choose powerful and efficient solutions with our advanced DC or AC motor options, designed to deliver peak performance and reliability.

Product Application

Our machine is precisely engineered, featuring high-end components such as rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, and main motor. It excels in the mixing, warming, and sheeting of rubber, providing unmatched versatility and precision in operations.

Main Features

1. Rollers are crafted from premium alloy chilled cast iron, featuring hard, wear-resistant surfaces with a surface hardness of HRC68-75, offering exceptional durability and long-lasting performance.


2. Roller ends are supported by roller ball bearing bush, delivering smooth, energy-efficient operation with minimal noise, prolonging the lifespan of the machinery.


3. Our user-friendly manual roll gap adjustment offers precise control and effortless operation, simplifying the process while enhancing accuracy.


4. Includes a sophisticated overload protection device, safeguarding critical components, ensuring longevity, and maintaining reliability throughout usage.


5. The single drive type transmission structure with nylon pin coupling prevents damage from transmission overload, ensuring uninterrupted and safe operations.


6. The integral base design coupled with a closed transmission mode ensures safe and straightforward operation, enhancing user experience.


7. Safety is prioritized through the inclusion of an emergency button and pulling rope, providing robust safety mechanisms integral to the machine.


8. Equipped with four comprehensive lubrication devices for grease lubrication, ensuring optimal maintenance and extending the life of the machine.


9. Utilizes a state-of-the-art PLC control cabinet configured to match local industrial voltage and frequency. This provides seamless integration into your existing systems.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.