Industrial Open Two Roll Mixing Rubber Mill for Enhanced Mixing Performance

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Industrial Open Two Roll Mixing Rubber Mill for Enhanced Mixing Performance

 

Product Description

Machine Configuration

1. Driving Mode: Choose between left driving and right driving for optimal flexibility and control.


2. Speed Ratio of Rollers: Tailored roller speeds with options of 1:1.08, 1:1.17, and 1:1.27 ensure precise mixing results.


3. Roller Type: Select from hollow smooth roller, drilled smooth roll, or hollow grooved roll to suit your processing needs.


4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types for precise roll gap control.


5. Stock Guide: Versatile stock guide options include fixed, manually moving, and hydraulic moving types for seamless operation.


6. Safety Device: Ensure safety with mechanical protection and advanced IR sensor type devices.


7. Emergency Stop Device: Multiple safety features including an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for enhanced protection.


8. Gearbox: Choose between a hardened teeth single shaft gearbox or a double shaft gearbox for robust performance.


9. Motor: Compatible with both DC and AC motors to meet your specific power requirements.

Product Application

This advanced machine, featuring components such as rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, and main motor, is an ideal choice for mixing, warming, and sheeting rubber on an industrial scale.

Main Features

1. Rollers crafted from alloy chilled cast iron boast a surface hardness of HRC68-75, providing exceptional wear resistance.


2. Roller ends supported by roller ball bearing bushes ensure smooth operation, energy efficiency, low noise, and extended longevity.


3. Manual roll gap adjustment for straightforward and user-friendly operation.


4. Equipped with an overloading protection device, safeguarding critical components from potential damage.


5. Featuring a single drive type transmission structure, incorporating nylon pin coupling to protect against overload damage.


6. Integral base with closed transmission mode for enhanced safety and ease of use.


7. Safety-focused design includes an emergency button and pulling rope.


8. Four lubrication devices ensure compatibility with grease lubrication for optimal performance.


9. PLC control cabinet aligns with local industrial voltage and frequency standards for seamless integration.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.