Advanced Rubber Vulcanizing Press with PLC Touch Control System

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: Within 3 Years
• Model NO.: XLB-0.25MN-XLB-50. MN
• Certification: CE, ISO, SGS
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Control: PLC +Touching Screen
• Hydraulic Part: Yuken Series
• Mold Closing /Opening Speed: Fast-Slow Speed Alternatively
• Ejector System: 2rt/3rt/4rt
• Machine Pressure: Customized
• Plate Sized: Customized
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1000.000kg

Product Description

Discover our premium rubber vulcanizing press, the pinnacle of hydraulic technology meticulously engineered for rubber vulcanization. This state-of-the-art machine comes equipped with an innovative ejector function that ensures precision and efficiency.

 

Supply Range

Our range of products include an exquisite variety of top-tier machinery, each crafted with precision and innovation to meet your specific needs.

1. Column type Vulcanizing Press - Designed for robustness and efficiency, this press ensures optimal vulcanization results for your rubber products.

2. Precure Tread Liner Molding Press - Engineered for precision, this machine excels in delivering high-quality tread liners, enhancing both durability and performance.

3. Foaming Press Machine - Perfectly suited for creating superior foam products, this machine offers unmatched consistency and quality.

4. Hydraulic Heating Press Machine - Experience the power of hydraulic precision, providing consistent heating for superior product results.

5. Plate Vulcanizing Machine - This machine stands out for its reliability and effectiveness in producing evenly vulcanized plates.


Key Configuration Information

1. Hydraulic spare part: Utilizing the renowned Yuken series from Japan for exceptional performance and reliability.

2. Electrical PLC: A blend of MITSUBISHI from Japan and SIMENS from Germany, bringing cutting-edge technology and precision to your fingertips.

3. Sealing: Employing NOK brand from Japan, known for its superior sealing capabilities and durability.

4. Main electrical elements: Crafted with precision, sourced from the finest suppliers in France for unmatched quality.

5. Temperature controlled meter: Featuring Omron from Japan, offering precise temperature management for optimal control.

6. Motor: Powered by SIMENS from Germany, delivering robust performance and energy efficiency.
 

Product Description

 

Machine Function

1. Perfectly suited for a wide array of rubber molding production. This machine effortlessly handles diverse applications, elevating your manufacturing efficiency and versatility to new heights.

2. Feature-rich with a state-of-the-art PLC control and an intuitive touch screen, this system offers unparalleled ease of use and precision in operation, ensuring seamless control and monitoring of the production process.

3. Experience automation at its finest with features such as auto mold closing, air exhaust, precise temperature control, and customizable timing settings. These capabilities ensure consistent product quality and enhance productivity.

4. Tailored to perfection, the custom mold push-out system provides flexibility and adaptability, catering to specific production needs and ensuring hassle-free operation.

5. Designed with a high-performance hydraulic cylinder that boasts impeccable sealing and precise grinding and finishing, this machine guarantees reliability and longevity in demanding production environments.

6. Featuring a robust and stable hydraulic pressure station, this advanced system maintains consistent pressure levels, ensuring optimal performance and efficiency during the rubber vulcanization process.

Machine Display

 

Machine Feature

Main Features

1. The cylinder (piston) is designed with the finest seal structure, ensuring optimal design and dependable performance. We utilize high-quality YX type polyurethane seals, which surpass conventional rubber seals due to their superior oil resistance and aging resistance. Our machine incorporates a dual-seal structure, making seal replacement and maintenance exceptionally straightforward.

2. Fully automated control system: Experience seamless operations with automatic mold closing, precise exhausting, consistent heating, and stable temperature maintenance, all accompanied by accurate timing for vulcanization and automated alarms, concluding with automatic mold opening.

3. The vulcanizing temperature is adjustable and is conveniently displayed on a digital screen.

4. Set vulcanizing time effortlessly on the PLC touch screen interface. For instance, if you require a 1-minute heat and vulcanization cycle, simply set it, and the machine will alert and open the mold automatically upon completion.

5. The pillars are crafted from superior #45 steel, offering enhanced hardness, wear resistance, and abrasion resistance thanks to meticulous quenching and tempering processes.

6. The top beam and bottom plate are expertly welded using high-quality Q-235A ductile iron. Post welding, they undergo artificial vibration or high-temperature aging treatment to eliminate internal stress, thereby preventing deformation.

7. The plunger is constructed from LG-P cold hard alloy steel, featuring a surface with remarkable hardness and wear resistance. The chilled layer depth ranges from 8-15mm, with a hardness rating of HRC 60-70, ensuring an extended service life.

8. The primary hydraulic components are sourced from Taiwan, ensuring superior quality over local brands.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

Company Profile

 

1. Are your company a trading one or a factory?

We are a harmonious blend of factory capabilities and trade expertise. With 30 years of dedication, we are a leader in the design and production of rubber machines.
We proudly accommodate OEM requests, tailoring solutions to suit your specific needs.

2. How to choose the most suitable products?

Our team of experts is at your service, ready to provide the finest recommendations. Simply share your desired product type and specifications with us.

3. Do you accept customization service?

Absolutely, we offer a spectrum of solutions: from standard machines to bespoke creations crafted to your exact requirements. Share your wishes with us, and we'll strive to exceed your expectations.

4. How about your warranty?

We stand by our products with a robust one-year warranty. During this period, we offer full technical support along with necessary parts replacement.
If required, our skilled engineers are prepared to visit your location to ensure superior service.

5. How about the packing for machine, is it safely protected during transportation?

Rest assured, our machines are securely encased in standard export wooden boxes, ensuring they remain unscathed during transit. We've successfully shipped numerous machines globally without incident.

6. What is the order process?

Our seamless order process flows as follows: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Reception - After Service.