Premium Rubber Sheet Mixing Mill Silicone Mixing Mill with Advanced Roller Technology

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 450mm
• Roller Working Length: 1200mm
• Batch Capacity: 40-60kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 55kw
• Gear Box: Hardend Teeth
• Weight: 13000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 510.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 13000.000kg

Product Description

Premium Rubber Sheet Mixing Mill Silicone Mixing Mill with Advanced Roller Technology

Product Description

Machine Configuration

1. Driving Mode: Choose between left and right driving modes for enhanced operational flexibility and convenience.


2. Speed Ratio of Rollers: Select from various speed ratios including 1:1.08, 1:1.17, and 1:1.27, allowing precise control over mixing processes.


3. Roller Type: Opt for hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls, each designed to meet specific mixing needs.


4. Gap Adjustment Device: Featuring manual, motorized, and hydraulic adjustment options for seamless operation and precision.


5. Stock Guide: Available in fixed, manually moving, turn-over, and hydraulic moving types, providing adaptability to various production requirements.


6. Safety Device: Ensure operator safety with mechanical safety protection and advanced IR sensor devices.


7. Emergency Stop Device: Instantly halt operations using our comprehensive safety features, including an emergency stop button, trip ban rope, foot switch, and grating with a riding blanket.


8. Gearbox: Choose between a hardened teeth single shaft gearbox and a hardened teeth double shaft gearbox for robust and reliable performance.


9. Motor: Select either a DC motor or an AC motor to suit your specific power and efficiency requirements.

Product Application

Our sophisticated machine features state-of-the-art components such as rollers, ZQbull gearbox (excluding XK-160), a high-tech electrical cabinet, nylon bush transmission device, and a powerful main motor. It's ideal for mixing, warming, and sheeting rubber, providing unparalleled results in various industrial applications.

Main Features

1. The roller is crafted from premium alloy chilled cast iron. Its surface offers exceptional hardness and wear resistance with a hardness rating of HRC68-75, ensuring durability and reliable performance.


2. Roller ends are supported by roller ball bearing bushes, delivering smooth operation, energy efficiency, low noise, and extended lifespan.


3. Roll gap adjustment is manual, ensuring simple and efficient operation for precise control.


4. An overloading protection device is integrated to safeguard essential components from damage, enhancing machine longevity.


5. The machine employs a single drive type transmission structure with a nylon pin coupling, preventing damage to key parts during transmission overloads.


6. Featuring an integral base and closed transmission mode, the design prioritizes safety and ease of use.


7. Safety is paramount with the installation of an emergency button and pulling rope, providing rapid response in critical situations.


8. Equipped with four sets of lubrication devices, the machine is optimized for efficient grease lubrication, reducing wear and maintenance needs.


9. The PLC control cabinet ensures the machine adapts seamlessly to your local industrial voltage and frequency, delivering reliable and consistent performance.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.