Industrial Rubber Silicone Open Mixing Mill for Heavy-Duty Use

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Industrial Rubber Silicone Open Mixing Mill for Heavy-Duty Use

Product Description

Machine Configuration

1. Driving Mode: Available in both left and right driving options, offering flexibility and convenience for your operations.


2. Speed Ratio of Rollers: Choose from a range of speed ratios including 1:1.08, 1:1.17, and 1:1.27 to suit your precise processing requirements.


3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls to achieve the perfect consistency in your material.


4. Gap Adjustment Device: Adaptable to your needs with manual, motorized, and hydraulic adjustment options.


5. Stock Guide: Customizable with fixed, manually movable, turnover, and hydraulic moving stock guide types for enhanced material handling.


6. Safety Device: Equipped with both mechanical safety protection devices and IR sensor type devices for maximum safety.


7. Emergency Stop Device: Features an emergency stop button, trip ban rope, foot switch, grating, and riding blanket to ensure quick and efficient stoppage action.


8. Gearbox: Choose between hardened teeth single shaft or double shaft gearbox for durable and reliable performance.


9. Motor: Options available for DC motors or AC motors to cater to your power preferences.

Product Application

This state-of-the-art machine comprises rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, a nylon bush transmission device, a main motor, and more. Ideal for mixing, warming, and sheeting rubber efficiently and effectively.

Main Features

1. Rollers crafted from alloy chilled cast iron with surfaces that are hard-wearing and abrasion-resistant, boasting an impressive surface hardness of HRC68-75.


2. Roller ball bearing bush supports ensure smooth operation, enhancing energy efficiency, reducing noise, and extending the machine's lifespan.


3. Roll Gap Adjustment: Simplified manual control makes operation straightforward and user-friendly.


4. Overloading Protection: The machine comes with an overloading protection device to safeguard main components from damage.


5. Single Drive Transmission: Features a nylon pin coupling to protect vital parts against overload damage in the transmission sector.


6. Integral Base and Closed Transmission: Ensures safe, stable operation that is user-friendly and efficient.


7. Safety Mechanisms: Fitted with emergency buttons and a pulling rope to ensure safety during use.


8. Lubrication: Equipped with four sets of lubrication devices, ideally suited for grease lubrication, to maintain optimal performance.


9. PLC Control Cabinet: Engineered to accommodate your local industrial voltage and frequency requirements for seamless integration.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.