Innovative Open Mixing Mill for Effective Silicone Rubber Mixing

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Innovative Open Mixing Mill for Effective Silicone Rubber Mixing

Product Description

Machine Configuration

1. Driving Mode: Choose between left driving or right driving options to fit your workflow seamlessly.


2. Speed Ratio of Rollers: Customize your mixing speed with roller ratios of 1:1.08, 1:1.17, and 1:1.27, ensuring precise control over your production process.


3. Roller Type: Available in hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls, providing flexible solutions for your specific mixing needs.


4. Gap Adjustment Device: Equipped with manual, motorized, or hydraulic systems, our device offers versatile adjustment to suit various operational requirements.


5. Stock Guide: Choose from fixed, manually moving, turn-over, or hydraulic moving types, enhancing your mixing efficiency and convenience.


6. Safety Device: Incorporates mechanical safety protection and IR sensor-type devices, ensuring a safe operational environment.


7. Emergency Stop Device: Features an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for comprehensive safety assurance.


8. Gearbox: Select from hardened teeth single shaft or double shaft gearboxes, designed for durability and robust performance.


9. Motor: Available in DC or AC motor configurations to match your specific operational needs.

Product Application

This advanced machine is composed of crucial elements such as rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, nylon bush transmission device, and main motor. It's extensively utilized for rubber mixing, warming, and sheeting applications, offering versatility across industries.

Main Features

1. The roller is crafted from alloy chilled cast iron, providing a hardened, wear-resistant surface with a hardness rating of HRC68-75, ensuring longevity in demanding environments.


2. The roller ends are supported by roller ball bearing bushes, promoting smooth operation, energy efficiency, low noise, and extended lifespan.


3. Roll Gap Adjustment: Features manual control for straightforward operation and accurate adjustments.


4. Overloading Protection: Equipped with a device to protect key components from potential damage, ensuring operational integrity.


5. Transmission Structure: Utilizes a single-drive type with a nylon pin coupling, safeguarding main components from overload-related damage.


6. Integral Base: The closed transmission mode ensures safety and user-friendliness, enhancing operational efficiency.


7. Safety Features: Includes an emergency button and pulling rope, providing reliable safety measures for operators.


8. Lubrication System: Equipped with four lubrication devices suitable for grease, ensuring smooth and efficient machine operation.


9. PLC Control Cabinet: Tailored to your local industrial voltage and frequency, offering precision and reliability in control.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.