High-Efficiency Open Rubber Mixing Mill with 400mm Roller Diameter

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

High-Efficiency Open Rubber Mixing Mill with 400mm Roller Diameter

Product Description

Machine Configuration

1. Driving Mode: Tailored for flexibility, choose between Left Driving and Right Driving options to suit your production line requirements.


2. Speed Ratio of Rollers: Experience optimal mixing with selectable roller speed ratios of 1:1.08, 1:1.17, and 1:1.27, allowing you to fine-tune the process for your specific needs.


3. Roller Type: Choose from Hollow Smooth Roller, Drilled Smooth Roll, and Hollow Grooved Roll to achieve the desired texture and consistency in your rubber mixing process.


4. Gap Adjustment Device: Opt for Manual Type, Motorized Type, or Hydraulic Type to ensure precise control over roller gaps, tailored to your operational preferences.


5. Stock Guide: Enhance your workflow with Fixed Type, Manually Moving Type, Turn Over, and Hydraulic Moving Type stock guides, designed for seamless material handling.


6. Safety Device: Prioritize safety with Mechanical Safety Protection Devices and advanced IR Sensor Type Devices, ensuring a secure operating environment.


7. Emergency Stop Device: Implement comprehensive emergency protocols with the Emergency Stop Button, Trip Ban Rope, Foot Switch, Grating, and Riding Blanket.


8. Gearbox: Select from Hardened Teeth Single Shaft Gearbox and Hardened Teeth Double Shaft Gearbox for durable and reliable performance.


9. Motor: Choose between powerful DC Motor or AC Motor options, ensuring compatibility with operational demands.

Product Application

This robust machine is engineered with rollers, a ZQbull Gearbox (excluding XK-160), an electrical cabinet, and a nylon bush transmission device, powered by a main motor. It excels in mixing, warming, and sheeting rubber, making it indispensable for various industrial applications.

Main Features

1. Constructed with Alloy Chilled Cast Iron, the rollers boast a hard, wear-resistant surface with a hardness rating of HRC68-75, ensuring longevity and reliable performance.


2. Roller end support via Roller Ball Bearing Bush ensures smooth operation, energy savings, low noise, and extended machine life.


3. Simplify your workflow with a Manual Control Roll Gap Adjustment, offering ease of use without compromising precision.


4. Equipped with an Overloading Protection Device to safeguard vital components against damage, ensuring continued operational integrity.


5. Utilizes a Single Drive Type Transmission Structure with a Nylon Pin Coupling, preventing main part damage from overload.


6. Featuring an Integral Type Base and Closed Transmission Mode, this machine promises safety and ease of use in its operations.


7. Safety first with the installation of an Emergency Button and Pulling Rope, providing essential safety measures during operation.


8. Designed with four sets of lubrication devices, this machine is optimized for grease lubrication, ensuring smooth and efficient machinery operation.


9. Equipped with a PLC Control Cabinet, this machine adapts to your local industrial voltage and frequency, ensuring seamless integration into your production environment.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.