Robust Rubber Sheet Mixing Mill for Reliable Production of Rubber

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Robust Rubber Sheet Mixing Mill for Reliable Production of Rubber

 

Product Description

Machine Configuration

1. Driving Mode: Available in both left driving and right driving options, offering versatility and convenience to meet various operational needs.


2. Speed Ratio of Rollers: Configurable speed ratios of 1:1.08, 1:1.17, and 1:1.27 ensure optimal performance tailored to specific production requirements.


3. Roller Type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls, each designed for precision and effectiveness in rubber processing.


4. Gap Adjustment Device: Options include manual type, motorized type, and hydraulic type, providing flexibility and ease of customization during operation.


5. Stock Guide: Features fixed type, manually moving type, as well as turn-over and hydraulic moving type guides for efficient handling of materials.


6. Safety Device: Incorporates mechanical safety protection and IR sensor type devices for enhanced operator safety and prevention of accidents.


7. Emergency Stop Device: Equipped with an emergency stop button, trip-ban rope, foot switch, grating, and riding blanket to ensure immediate response in critical situations.


8. Gearbox: Comes with hardened teeth single shaft gearbox or hardened teeth double shaft gearbox, offering robust and reliable power transmission.


9. Motor: Flexible motor options with either DC motor or AC motor to suit different operational settings and power requirements.

Product Application

This machine primarily comprises rollers, ZQbull gearbox (except XK-160), an electrical cabinet, nylon bush transmission device, and main motor. It is extensively used for mixing, warming, and sheeting rubber, offering versatility in various industrial applications.

Main Features

1. The roller is crafted from alloy chilled cast iron, featuring exceptional hardness and wear resistance with a surface hardness of HRC68-75, ensuring durability and long-term performance.


2. Roller ends are supported by roller ball bearing bush, providing smooth operation, energy efficiency, reduced noise, and extended machine life.


3. Roll Gap Adjustment is manually controlled, ensuring simplicity and ease of operation for precise adjustments.


4. Equipped with an overloading protection device, designed to shield major components from damage, enhancing the machine's longevity and reliability.


5. Utilizes single drive type transmission structure with nylon pin coupling to safeguard main components from overloads, ensuring consistent and safe performance.


6. Features an integral type base with a closed transmission mode, promoting user safety and operational ease.


7. Installed with robust safety features including an emergency button and pulling rope, ensuring immediate action can be taken in emergencies.


8. Fitted with four sets of lubrication devices, optimized for grease lubrication to maintain optimal machine performance and extend service life.


9. PLC Control Cabinet: The machine is equipped with a PLC control cabinet, adaptable to your local industrial voltage and frequency for seamless integration into your production line.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.