Advanced Rubber Dispersion Kneader Machine for Efficient Mixing Solutions

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Explore the excellence of China's top mixer equipment manufacturers with the state-of-the-art EVA Rubber Dispersion Kneader Machine. Delve into the world of precision and innovation with our Laboratory Banbury Rubber Internal Mixer Machine, offering unmatched affordability and performance. Elevate your mixing capabilities with our advanced kneading solutions.

Supply Range

This cutting-edge machine is primarily utilized for the efficient plasticating, mixing, and final blending of diverse stock materials, ensuring optimal results.

Offering a wide range of specifications to cater to various needs, from 25L to 650L, providing versatility and adaptability for all your mixing requirements.

Type of rotor: To be advised

Equipped with the advanced NG intermeshing rotor, facilitating superior mixing performance and consistency.

This machine boasts a versatile ram system, available in both hydraulic and pneumatic types, catering to diverse operational demands.

Introducing the innovative Rubber (Plastics) Dispersion Mixer / Kneader, designed to elevate your mixing capabilities.

Engineered predominantly for the intricate processes of mixing and plasticating rubber or plastics, this machine ensures precision and excellence in every operation.

Offering an extensive range of specifications from 1.5L to 150L, designed to meet the diverse needs of varying production scales efficiently.
 

Machine Display

 

Machine Feature

1. Experience unparalleled control with our cutting-edge pneumatic control system, seamlessly operated through sophisticated PLC instructions. The bi-directional air cylinder empowers the ram with smooth movements, eliminating concerns of overload in the mixing chamber. When necessary, the top ram gracefully elevates itself automatically or can be manually adjusted, thus ensuring the motor's protection and extending its lifespan.

2. Our innovative tilting mechanism, featuring a robust brake motor, advanced cycloidal gear reducer, and a state-of-the-art TP type worm and worm gear assembly, effortlessly commands the mixing chamber to tilt an impressive 140 degrees around the front rotor, ensuring optimal mixing efficiency and ease of discharge.

3. The rotor shaft wing body and corners are expertly welded with a wear-resistant alloy, providing exceptional durability. The rotor shaft surface, mixing chamber inner walls, upper ram surface, and all stock-contact areas are meticulously hardened or polished and plated with hard chrome or enhanced with wear-resistant alloy welding. This results in outstanding wear and corrosion resistance, ensuring longevity and reliability.

4. The rotor shaft boasts an integral structure, with the rotor wing body securely welded onto a precisely bored shaft. This design significantly enhances the rotor's strength and stiffness, while the inner cavity of the rotor wing body is ingeniously designed to allow the flow of cooling water or heating steam, optimizing temperature management during operation.

5. The mixing chamber is ingeniously crafted with a jacket-type hollow structure. The upper ram is also hollow, optimizing the cooling or heating surface area, which significantly enhances the temperature control effect, ensuring consistent and high-quality mixing results.

6. The main driving system is a marvel of engineering, comprising a powerful main motor, a precision reducer, and a meticulously designed connecting gearbox. This system achieves odd-speed and face-to-face rotation of the rotors, culminating in superior mixing performance and reliability.

7. Our electrical control system is the epitome of reliability, incorporating an imported PLC device renowned for its precision. Every electronic component is either imported or sourced from leading technology introductions, ensuring the utmost dependability and efficiency for all your mixing needs.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Are you a trading company or a manufacturing factory?

We proudly stand as a factory with trade integration, boasting 30 years of expertise in the innovative design and production of rubber machines.
OEM services are warmly welcomed by our team.

2. How can you select the most suitable products?

Our expert team is at your service to provide the best recommendations. Simply share the type of product you wish to create and the specifications you require, and we'll guide you to the perfect solution.

3. Do you offer customization services?

Absolutely! We provide not only standard machines but also tailor-made solutions to suit your specific demands. Feel free to share your requirements, and we will strive to fulfill your expectations.

4. What assurance comes with your warranty?

We provide a comprehensive one-year warranty period during which we offer technical support and parts replacement as needed.
If necessary, our skilled engineers are available to visit your location to ensure optimal service.

5. Is the machine safely packed for transportation?

Our machines are securely encased in standard export wooden boxes, ensuring they remain undamaged. We've successfully shipped numerous testing machines internationally via sea and air without incident.

6. What is the order process?

The seamless order process: Inquiry - Quotation - Discussion - Order Confirmation - Deposit Payment - Production - Testing & Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After-Sales Service.