Versatile Open Rubber Mixing Mill with Enhanced Roller Technology

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Versatile Open Rubber Mixing Mill with Enhanced Roller Technology

Product Description

 

Machine Configuration

1. Driving Mode: Experience unparalleled adaptability with our versatile dual-mode driving design, offering seamless left or right integration to enhance your operational efficiency.


2. Speed Ratio of Rollers: Expertly engineered to cater to diverse operational demands with adjustable speed ratios of 1:1.08, 1:1.17, and 1:1.27, ensuring peak performance and precision.


3. Roller Type: Select the perfect roller for your needs from our range of hollow smooth, drilled smooth, or hollow grooved rolls, tailored for precise and effective application.


4. Gap Adjustment Device: Choose from manual, motorized, or advanced hydraulic options, each designed for precise gap adjustments and user-friendly operation.


5. Stock Guide: Enhance your material handling with our versatile stock guide options-fixed, manually moving, or hydraulically moving-for superior adaptability.


6. Safety Device: Safety is paramount with our robust mechanical safety protection complemented by cutting-edge IR sensor systems for maximum operational security.


7. Emergency Stop Device: State-of-the-art safety measures include an emergency stop button, trip ban rope, foot switch, grating, and riding blanket, ensuring immediate response.


8. Gearbox: Opt for our hardened teeth single or double shaft gearboxes, crafted for exceptional durability and superior performance.


9. Motor: Choose between our high-performance DC or AC motors, engineered for power and efficiency, to meet your operation's demands.

Product Application

Meticulously engineered, our machine is equipped with precision components, including rollers, the ZQbull gearbox (excluding XK-160), an electrical cabinet, a nylon bush transmission device, and a main motor. It excels in mixing, warming, and sheeting rubber, providing versatility and superior integration.

Main Features

1. Our rollers, crafted from premium alloy chilled cast iron, boast hard, wear-resistant surfaces with a surface hardness of HRC68-75, ensuring unmatched durability.


2. With roller ends supported by roller ball bearing bush, enjoy smooth operations, enhanced energy efficiency, minimized noise, and a longer lifespan.


3. Experience precise control and effortless operations with a user-friendly manual roll gap adjustment feature, tailored for accuracy.


4. Protect critical components with our overload protection device, safeguarding the machine's longevity and reliability.


5. Prevent transmission overload damage with our single drive type transmission structure, featuring a nylon pin coupling designed for resilience.


6. Our integral base design and closed transmission mode ensure safe, simple operation, perfectly suited for your needs.


7. Safety is a priority, with an emergency button and pulling rope included as essential safety features.


8. Maintain optimal machine performance with four comprehensive lubrication devices, designed for efficient grease lubrication.


9. Seamlessly integrate with local industrial settings using our PLC control cabinet, configured for matching local voltage and frequency.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.