High-Efficiency Vulcanizing Rubber Press Machine with PLC Control

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: Within 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Certification: CE, ISO, SGS
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Control Cabinet: PLC +Touching Screen
• Hydraulic Part: Yuken Series
• Cylinder: Cast Steel
• Pillar: # 45 Steel
• Plunger: Cold Hard Alloy Steel
• Heating Plate: Q-235A
• Beam/Plateform: Welded or Casted by Q-235A Steel
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1000.000kg

Product Description

High-Efficiency Vulcanizing Rubber Press Machine with PLC Control
 

Supply Range

 

Our range of products include

1. Column Type Vulcanizing Press: A precision-engineered marvel that enhances efficiency in vulcanization processes.

2. Precure Tread Liner Molding Press: Expertly designed for seamless molding of precure tread liners with unmatched precision.

3. Foaming Press Machine: State-of-the-art technology that facilitates superior foaming processes for diverse applications.

4. Hydraulic Heating Press Machine: Advanced machinery ensuring consistent heating and pressing functions for optimal results.

5. Plate Vulcanizing Machine: Engineered for excellence, providing top-tier vulcanization capabilities for a variety of materials.

Key Configuration Information

1. Hydraulic Spare Part: Yuken Series from Japan - Renowned for its reliability and performance in hydraulic applications.

2. Electrical PLC: MITSUBISHI from Japan, SIMENS from Germany - Cutting-edge PLC systems ensuring precise control and automation.

3. Sealing: NOK Brand from Japan - Premium quality seals renowned for durability and efficiency.

4. Main Electrical Elements: Schneide from France - Superior electrical components that assure safety and high performance.

5. Temperature Controlled Meter: Omron from Japan - Precision temperature control for optimal operational efficiency.

6. Motor: SIMENS from Germany - World-class motors that deliver exceptional power and efficiency.
 

Product Description

 

1. Our High-Efficiency Vulcanizing Rubber Press Machine is expertly engineered for a diverse range of rubber molding production, ensuring superior performance and adaptability for your specific needs.

2. Featuring cutting-edge PLC control and an intuitive touch screen, this machine offers precision control and user-friendly operation, streamlining your production process with unparalleled ease.

3. Experience the convenience of automated operations with features like auto mold closing, efficient air exhaust, precise temperature control, and adaptable timing settings, all designed to optimize productivity.

4. Our customizable mold push-out system is tailored for flexibility, catering to various production requirements and enhancing operational efficiency.

5. Equipped with a well-sealed hydraulic cylinder that undergoes meticulous grinding and finishing, this machine ensures durability and flawless precision in every operation.

6. The stable hydraulic pressure station guarantees consistent pressure control, ensuring reliability and smooth performance throughout your production cycle.

Machine Display

 

Machine Feature

 

1. The cylinder, meticulously crafted with the finest seals structure, offers a seamless combination of thoughtful design and steadfast reliability. Equipped with superior YX type polyurethane seals, renowned for their exceptional oil and aging resistance, our machine boasts a robust double-seal structure. This ensures easy maintenance and extended protection, setting a new standard in efficiency.

2. Embrace the innovation of automatic control: our system effortlessly manages the entire process, including automatic mold closing, precise exhaust, consistent heating, and stable temperature maintenance, all while seamlessly timing each operation for optimal efficiency.Furthermore, it handles vulcanization with precision, sounds an alarm when necessary, and efficiently opens the mold, ensuring a streamlined operation from start to finish.

3. The vulcanizing temperature is not just adjustable but also clearly displayed on a digital panel, offering both precision and convenience.

4. With the flexibility of setting the vulcanizing time through an intuitive PLC screen, achieving your desired heat treatment duration is as simple as a direct input. For instance, if a 1-minute cycle is required, the system will alert you upon completion and efficiently open the mold automatically.

5. The pillar, crafted from premium #45 steel, undergoes a stringent process of quenching and tempering, significantly enhancing its hardness, wear resistance, and durability, thereby ensuring unrivaled performance.

6. The top beam and bottom plate are expertly welded using high-quality Q-235A ductile iron. Post-welding, they undergo a rigorous artificial vibration or high-temperature aging treatment to eradicate internal stress, effectively preventing deformation and ensuring structural integrity.

7. The plunger, composed of LG-P cold hard alloy steel, features a hardened surface with remarkable wear resistance. The chilled layer, with a depth of 8-15mm and an impressive hardness of HRC 60-70, guarantees a prolonged lifespan, maintaining peak performance throughout its usage.

8. Our hydraulic components, carefully sourced from Taiwan, ensure superior quality and performance, distinguishing them from standard local brands and enhancing the overall efficiency of our machine.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

 

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

Company Profile

 

1.Are your company a trading one or a factory?

Combining the best of both worlds, we are a factory with trading capabilities, boasting 30 years of dedicated expertise in the design and production of rubber machinery.
We warmly welcome OEM opportunities and are fully equipped to accommodate your needs.

2.How to choose the most suitable products?

Simply share your desired product type and specifications with us, and our expert team will provide impeccable recommendations tailored just for you.

3.Do you accept customization service?

Absolutely! We offer a range of standard machines and excel in crafting bespoke machines to your exact specifications. Present us with your requirements and we will strive to exceed your expectations.

4.How about your warranty?

Our warranty extends for one comprehensive year. During this time, we provide robust technical support and facilitate parts replacement,
and if necessary, our engineers are prepared to visit your site for enhanced service.

5.How about the packing for machine, is it safely protected during transportation?

Our machines are encased in a sturdy, standard export wooden box to ensure absolute safety during transit. Having shipped numerous testing machines globally by sea and air, we guarantee their integrity upon arrival.

6.What is the order process?

Our seamless order process encompasses: Inquiry - Quotation - Detailed Communication - Order Confirmation - Deposit Payment - Production - Rigorous Testing and Debugging - Balance Payment - Secure Packing - Swift Delivery - Customer Reception - Comprehensive After-Sales Service.