Heavy-Duty Two Roll Rubber Silicone Mixing Mill Machine for Large Scale Production

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Heavy-Duty Two Roll Rubber silicone Mixing mill Machine for Large Scale Production

Product Description

 

Advanced Machine Configuration

1. Driving Mode: Available in both left driving and right driving orientations

2. Speed Ratio of Rollers: Options include 1:1.08, 1:1.17, and 1:1.27

3. Roller Type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls

4. Gap Adjustment Device: Offers manual, motorized, and hydraulic types for precision control

5. Stock Guide: Features fixed type, manually moving type, turn-over, and hydraulic moving type options for convenient operation

6. Safety Device: Includes mechanical safety protection and IR sensor type devices to ensure security

7. Emergency Stop Device: Equipped with emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate halting of operations

8. Gearbox: Choose between hardened teeth single shaft gearbox and hardened teeth double shaft gearbox for durability and reliability

9. Motor: Compatible with both DC motors and AC motors for versatile power options

Versatile Product Application

This machine primarily comprises rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, main motor, etc. It is extensively used for mixing, warming, and sheeting rubber, among other applications.

Remarkable Main Features

1. The roller is crafted from alloy chilled cast iron with a hard and wear-resistant surface, achieving a surface hardness of HRC68-75.

2. Rollers' ends are supported by roller ball bearing bushes, providing smooth operation, energy efficiency, low noise, and extended lifespan.

3. The roll gap adjustment is manually controlled, ensuring simple and straightforward operation.

4. The machine is equipped with an overloading protection device to safeguard main components from damage.

5. Utilizing a single drive transmission structure with a nylon pin coupling, the machine prevents damage to main parts from transmission overload.

6. Featuring an integral-type base, the closed transmission mode ensures safety and ease of use.

7. Safety is paramount with the installation of an emergency button and pulling rope.

8. The machine is equipped with four sets of lubrication devices and is suitable for grease lubrication.

9. The machine incorporates a PLC control cabinet, adaptable to your local industrial voltage and frequency, ensuring seamless integration into your production line.

Product Parameters

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

 

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1. Are you a trading company or a factory?

We are both a factory and a trading company, seamlessly integrated with over 30 years of dedication to designing and producing superior rubber machines.
We also accept OEM orders, providing flexibility to meet diverse needs.

2. How do I choose the most suitable products?

Simply share the type of product you aim to produce and the necessary specifications with us. Our team of experts will provide the most suitable recommendations tailored to your needs.

3. Do you offer customization services?

Absolutely! We not only provide standard machines but also tailor-made solutions to match your specific requirements. Share your needs with us, and we will strive to exceed your expectations.

4. What is your warranty policy?

Our standard warranty period is one year, during which we offer full technical support and replacement of parts if needed.
If necessary, our engineers are available to provide on-site service for optimal support.

5. How do you ensure the machine is safely protected during transportation?

We use standard export wooden boxes to pack our machines, ensuring they are well-protected during transit. We have safely shipped numerous testing machines worldwide by sea and air without any damage.

6. What is the order process?

The process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receiving - After-Sales Service.