Robust Rubber Dispersion Kneader with Alloy Steel Mixing Chamber

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

As one of China's premier mixer equipment manufacturers, we proudly present our EVA Rubber Dispersion Kneader Machine, a cutting-edge laboratory Banbury rubber internal mixer, designed for excellence in performance and affordability. Discover the exceptional value of our kneading machine, crafted to meet the highest standards of the industry.

Supply Range

This exceptional machine is designed primarily for the efficient plasticating, thorough mixing, and expert final blending of stock materials, ensuring a superior production process.

Range of specifications: 25L-650L - Offering unmatched versatility with a comprehensive range to accommodate all your processing needs.

Type of rotor: To be advised - Our specialist team will guide you in selecting the optimal rotor tailored to your specific requirements.

Intermeshing rotor: NG intermeshing rotor - Embrace the advanced engineering of our NG intermeshing rotor, setting the standard for effective and seamless material processing.

Type of ram: hydraulic type, pneumatic type - Choose between the powerful hydraulic option or the versatile pneumatic alternative to suit your operational demands.

Rubber (Plastics) Dispersion Mixer / Kneader - Engineered for excellence, our mixer/kneader promises unparalleled performance in rubber and plastics dispersion.

This proficient machine excels in the mixing and plasticating of rubber, plastics, and more, catering to a diverse range of material handling needs with precision and reliability.

Range of specifications: 1.5L-150L - Covering an extensive array of specifications, our offerings are designed to meet varied processing volumes with precision.
 

Machine Display

 

Machine Feature

1. The cutting-edge pneumatic control system, orchestrated by precise PLC instruction, features a bi-directional air cylinder for seamless ram movement. In the event of overload within the mixing chamber, the top ram will automatically or manually elevate, ensuring the motor's protection from any potential overload.

2. The sophisticated tilting mechanism, powered by a brake motor, cycloidal gear reducer, and TP-type worm and worm gear assembly, enables the mixing chamber to tilt effortlessly by 140 degrees around the front rotor, enhancing operational efficiency.

3. The rotor shaft wing body and wing corners boast a robust weld with wear-resistant alloy. Surfaces including the rotor shaft, mixing chamber inner wall, and upper ram are meticulously hardened, polished, and plated with hard chrome or similarly treated with wear-resistant alloy welding, ensuring superior wear and corrosion resistance.

4. The integral structure of the rotor shaft features a welded rotor wing body on a bored shaft, significantly enhancing the rotor's strength and stiffness. Additionally, the rotor inner wing body cavity is designed for optimal cooling with water or heating with steam.

5. The mixing chamber showcases a jacket-type hollow structure, while the upper ram is ingeniously hollowed to amplify cooling or heating surface area, thus optimizing temperature control efficiency.

6. The main driving system is a marvel of engineering, incorporating the main motor, reducer, and connecting gearbox to achieve odd-speed and face-to-face rotor rotation, delivering exceptional performance.

7. The state-of-the-art electrical control system, utilizing an imported PLC device, features all electronic components either imported or using advanced technology, ensuring unparalleled system reliability.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Are your company a trading one or a factory?

We are proud to say that we are a factory with integrated trade capabilities. With an astounding 30 years of expertise, we have been dedicated to the art of designing and producing premier rubber machines.
We warmly embrace OEM; your unique requirements are welcome here.

2. How to choose the most suitable products?

Our team of seasoned professionals stands ready to provide you with expert guidance. Simply let us know the type of product you envision and its specifications, and we will make the best recommendations tailored to your needs.

3. Do you accept customization service?

Certainly! We offer both standard and bespoke machines, crafted meticulously to your specifications. Share your requirements with us, and we will endeavor to exceed your expectations with our customized solutions.

4. How about your warranty?

Our robust warranty extends for a full year, during which we provide comprehensive technical support and necessary parts replacements.
If required, our skilled engineers are prepared to visit your location to deliver exceptional service.

5. How about the packing for the machine, is it safely protected during transportation?

Our machines are securely encased in standard export-grade wooden boxes, ensuring they reach you in pristine condition. Whether by sea or air, we have successfully shipped numerous testing machines worldwide, all without a scratch.

6. What is the order process?

The journey begins with an inquiry, followed by a detailed quotation. Through seamless communication, we confirm your order, receive a deposit payment, then proceed with production, testing, and debugging. After the balance payment is secured, we pack and deliver the product to you, followed by exemplary after-service support.