Heavy-Duty Rubber Kneader Machine with Steel Plate Base Design

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover top-tier mixing solutions with China Mixer Equipment Manufacturers! Presenting our EVA Rubber Dispersion Kneader Machine, a pinnacle of precision and performance. Perfectly suited for laboratory settings, our Banbury Rubber Internal Mixer Machine offers exceptional value and efficient kneading capabilities. Elevate your production with our state-of-the-art kneading machine.

Supply Range

Our machine excels in plasticating, mixing, and delivering a superior final mix for your stock, ensuring top-quality results every time.

Wide Range of Specifications: Offered in sizes ranging from 25L to 650L to meet your diverse needs.

Rotor Type Options: Specific rotor type to be advised based on your requirements.

Enhanced Intermeshing Rotor: Features NG intermeshing rotor for optimal performance.

Versatile Ram Types: Choose between hydraulic and pneumatic ram types to best suit your operational needs.

State-of-the-Art Rubber (Plastics) Dispersion Mixer / Kneader

Highly effective for expertly mixing and plasticating rubber or plastics, this machine is indispensable for your production process.

Flexible Specifications: Available in a range of 1.5L to 150L, catering to various applications and requirements.
 

Machine Display

 

Machine Feature

1. Experience flawless operation with our advanced pneumatic control system, meticulously managed through precise PLC instructions. The high-performance bi-directional air cylinder ensures seamless ram movement, automatically or manually adjusting the top ram to prevent overloading in the mixing chamber, thus securing the motor's longevity and efficiency.

2. Crafted for excellence, the tilting mechanism integrates a robust brake motor, cycloidal gear reducer, and TP type worm gear. This sophisticated system empowers the mixing chamber with a smooth and controlled tilt of 140 degrees around the front rotor, enhancing operational flexibility.

3. Our rotor is engineered for durability, featuring a rotor shaft wing body and wing corner meticulously welded with wear-resistant alloy. The rotor shaft surface, along with the mixing chamber's inner walls and upper ram surface, is either hardened or polished, plated with hard chrome, or fortified with wear-resistant alloy welding, thereby ensuring exceptional resistance to wear and corrosion.

4. The rotor shaft boasts an integral structure with a rotor wing body welded onto the bored shaft, significantly enhancing the rotor's strength and stiffness. Additionally, the rotor's inner wing body cavity can be utilized for cooling water or heating steam, offering versatile temperature management.

5. The mixing chamber features an innovative jacket-type hollow structure, while the upper ram is designed with a hollow interior to maximize cooling or heating efficiency and optimize temperature control.

6. Our main driving system is powered by a robust main motor, complemented by a reducer and connecting gearbox, achieving odd-speed and face-to-face rotor rotation for superior operational performance.

7. The electrical control system is equipped with state-of-the-art imported PLC devices and premium electronic components sourced globally or developed through advanced technology partnerships, ensuring unparalleled system reliability and precision.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Are your company a trading one or a factory?

We are a unique fusion of factory and trade, with a robust 30-year legacy in the intricate art of rubber machine design and production.
We welcome OEM collaborations with open arms.

2. How to choose the most suitable products?

Our elite professional team is poised to offer you optimal suggestions. Simply inform us of your desired product type and specifications, and let us guide you to the best choice.

3. Do you accept customization service?

Absolutely, we are delighted to provide not only standard machines but also bespoke solutions tailored to your precise requirements. Share your needs, and we pledge our utmost to fulfill them.

4. How about your warranty?

We proudly offer a comprehensive one-year warranty. During this period, expect unparalleled technical support and necessary parts replacement.
If required, our experienced engineers are prepared to visit your location to ensure superior service.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are meticulously enclosed within standard export wooden boxes, ensuring their unscathed arrival. We've successfully shipped numerous testing machines worldwide by both sea and air without incident.

6. What is the order process?

Our streamlined process encompasses: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Rigorous Testing and Debugging - Balance Payment - Secure Packing - Delivery - Reception - and Comprehensive After-Service.