Heavy-Duty Open Rubber Compound Mixing Mill with 550mm Roller Diameter and Stock Blender

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Heavy-Duty Open Rubber Compound Mixing Mill with 550mm Roller Diameter and Stock Blender

Product Description

 

Machine Configuration

1. Driving Mode: Available in both left and right driving options to suit varying operational needs.

2. Speed Ratio of Rollers: Configurable speed ratios of 1:1.08, 1:1.17, and 1:1.27 for optimized performance.

3. Roller Type: Choose from hollow smooth rollers, drilled smooth rollers, or hollow grooved rollers for versatile applications.

4. Gap Adjustment Device: Options include manual, motorized, or hydraulic types for precise adjustments.

5. Stock Guide: Available as fixed type, manually moving type, or turn-over and hydraulic moving type, ensuring flexibility in operations.

6. Safety Device: Equipped with mechanical safety protection and IR sensor devices for enhanced safety.

7. Emergency Stop Device: Features an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate cessation of operations when needed.

8. Gearbox: Choose between a hardened teeth single shaft gearbox and a hardened teeth double shaft gearbox for reliable power transmission.

9. Motor: Available with either DC motor or AC motor options to meet diverse operational requirements.

Product Application

This machine primarily comprises rollers, a ZQbull gearbox (except XK-160), an electrical cabinet, a nylon bush transmission device, and a main motor. It is extensively used for mixing, warming, and sheeting rubber, making it indispensable in various rubber processing applications.

Main Features

1. The rollers are crafted from alloy chilled cast iron, offering a hard and wear-resistant surface with a hardness rating of HRC68-75.

2. Roller ends supported by roller ball bearing bushes provide smooth operation, energy efficiency, low noise, and extended lifespan.

3. Manual control enables easy roll gap adjustments for user-friendly operation.

4. An overloading protection device safeguards the main components from potential damage.

5. Featuring a single-drive type transmission structure, the nylon pin coupling prevents overload-related damage to main parts.

6. An integral base and closed transmission mode ensure safe and user-friendly operations.

7. Equipped with emergency buttons and a pulling rope, the machine offers robust safety features.

8. Four lubrication devices are installed, suitable for grease lubrication to maintain optimal operation.

9. The PLC control cabinet adapts to your local industrial voltage and frequency, ensuring seamless integration into your existing systems.

 

Product Parameters

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

 

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1. Are your company a trading one or a factory?

We are a fully integrated Factory + Trade entity with 30 years of expertise in rubber machine design and production.
We also accept OEM orders to cater to your specific requirements.

2. How to choose the most suitable products?

Our professional team is dedicated to offering you the best recommendations. Share with us the type of product you aim to produce and the necessary specifications, and we'll guide you to the perfect solution.

3. Do you accept customization service?

Absolutely! We provide both standard machines and bespoke solutions tailored to your specific needs. Don't hesitate to share your requirements; we'll strive to exceed your expectations.

4. How about your warranty?

Our warranty typically lasts for one year. During this period, we offer comprehensive technical support and parts replacement. If necessary, our engineers can visit your location for enhanced service.


5. How about the packing for the machine, is it safely protected during transportation?

Our machines are securely packed in standard export wooden boxes, ensuring no damage during transportation. We've successfully shipped numerous testing machines overseas by sea or air without any damage.

6. What is the order process?

Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receiving - After Service.