Durable Open Mixing Mill for Rubber Sheet Processing and Mixing

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 450mm
• Roller Working Length: 1200mm
• Batch Capacity: 40-60kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 55kw
• Gear Box: Hardend Teeth
• Weight: 13000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 510.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 13000.000kg

Product Description

Durable Open Mixing Mill for Rubber Sheet Processing and Mixing

Product Description

 

 

Machine Configuration

1. Driving Mode: Available in both left-driving and right-driving configurations.

2. Speed Ratio of Rollers: Choose from various speed ratios including 1:1.08, 1:1.17, and 1:1.27.

3. Roller Type: Options include hollow smooth rollers, drilled smooth rolls, and hollow grooved rolls.

4. Gap Adjustment Device: Manual, motorized, and hydraulic types available for precise control.

5. Stock Guide: Fixed, manually moving, turn-over, and hydraulic moving types to suit your needs.

6. Safety Device: Equipped with mechanical safety protection and advanced IR sensor devices.

7. Emergency Stop Device: Features emergency stop button, trip ban rope, foot switch, grating, and riding blanket for enhanced safety.

8. Gearbox: Includes hardened teeth single shaft and double shaft gearboxes for robust performance.

9. Motor: Compatible with both DC and AC motors.

Product Application

This machine integrates rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, and main motor. It excels in mixing, warming, and sheeting rubber, among other applications.

Main Features

1. The rollers are crafted from alloy chilled cast iron, ensuring hard and wear-resistant surfaces with a hardness of HRC68-75.

2. Roller ends are supported by roller ball bearing bushes, offering smooth operation, energy efficiency, low noise, and extended lifespan.

3. Manual control type roll gap adjustment for ease of operation.

4. Overloading protection device safeguards main components from damage.

5. Features a single drive type transmission structure with nylon pin coupling to protect against overload damage.

6. Integral base with a closed transmission mode ensures safety and ease of use.

7. Equipped with emergency button and pulling rope as safety measures.

8. Four sets of lubrication devices installed, suitable for grease lubrication.

9. Adopts PLC control cabinet, compatible with local industrial voltage and frequency specifications.

Product Parameters

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

 

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

 

FAQ

 

1. Are you a trading company or a factory?

We are an integrated factory and trading company with 30 years of expertise in rubber machine design and production.
We also welcome OEM partnerships.

2. How do I choose the most suitable products?

Our expert team will provide the best recommendations tailored to your needs, just let us know what product you aim to create and the desired specifications.

3. Do you offer customization services?

Absolutely! We provide both standard and customized machines to meet your specific requirements. Share your needs with us and we'll strive to exceed your expectations.

4. What about your warranty?

Our warranty typically lasts one year. During this period, we offer technical support and replacement parts. If necessary, our engineers can visit your location to provide better service.
Our engineers are available for on-site service if required.

5. How is the machine packaged to ensure safe transportation?

Our machines are securely packed in standard export wooden boxes to prevent damage. We have successfully shipped numerous testing machines worldwide by sea and air without any incidents.

6. What is the order process?

Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After Service