High-Capacity Two Rolls Open Rubber Mixing Mill with 400mm Roller Diameter and 1000mm Working Length

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

High-Capacity two rolls open Rubber Mixing Mill with 400mm Roller Diameter and 1000mm Working Length

Product Description

 

Machine Configuration

1. Driving Mode: Versatile left driving and right driving options to suit varied operational needs.

2. Speed Ratio of Rollers: Efficient and customizable speed ratios of 1:1.08, 1:1.17, and 1:1.27.

3. Roller Type: Choose from hollow smooth rollers, drilled smooth rollers, or hollow grooved rollers for specific applications.

4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types to ensure precise adjustments.

5. Stock Guide: Options include fixed type, manually moving type, turn-over, and hydraulic moving type for flexible operations.

6. Safety Device: Equipped with mechanical safety protection and advanced IR sensor type devices for optimal safety.

7. Emergency Stop Device: Features emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate halting.

8. Gearbox: Hardened teeth single shaft and double shaft gearboxes for robust performance and durability.

9. Motor: Available in both DC motor and AC motor variants to meet diverse power requirements.

Product Application

This machine mainly comprises rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, and main motor. It is extensively used for mixing, warming, and sheeting rubber, enhancing efficiency and productivity.

Main Features

1. The roller is crafted from alloy chilled cast iron, boasting a surface hardness of HRC68-75 for exceptional wear resistance.

2. Roller ends are supported by roller ball bearing bushes, ensuring smooth operation, energy savings, low noise, and extended service life.

3. Manual control for roll gap adjustment, offering simplicity and ease of operation.

4. Equipped with an overloading protection device to safeguard main components from damage.

5. Features a single drive type transmission structure with nylon pin coupling to prevent overloading damage to main parts.

6. Integral type base with closed transmission mode, ensuring safety and user-friendliness.

7. Installed with emergency button and pulling rope as part of the comprehensive safety device.

8. Comes with four sets of lubrication devices, ideal for grease lubrication.

9. PLC control cabinet ensures compatibility with your local industrial voltage and frequency, enhancing operational efficiency.

 

Product Parameters

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

 

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1. Are your company a trading one or a factory?

We are a comprehensive entity that integrates factory and trade operations. With 30 years of expertise, we specialize in the design and production of advanced rubber machinery.
We also welcome OEM collaborations.

2. How to choose the most suitable products?

Our expert team is here to provide you with the best recommendations. Simply inform us of the type of product you wish to produce and the specific requirements, and we will guide you accordingly.

3. Do you accept customization service?

Absolutely, we offer both standard and customized machine solutions. Share your specifications with us, and we will endeavor to tailor our services to fulfill your unique needs.

4. How about your warranty?

Our standard warranty extends for one year. During this period, we provide technical support and will replace necessary parts.
If required, our engineers can visit your location to ensure superior service.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are securely packed in standard export wooden boxes, ensuring they remain undamaged during transit. We have successfully shipped many testing machines globally by sea and air without any damage.

6. What is the order process?

Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After-Sales Service.