Precision Banbury Rubber Mixer Machine for Laboratory Applications

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover the pinnacle of innovation with China Mixer Equipment Manufacturers, where the EVA Rubber Dispersion Kneader Machine stands as a testament to our advanced technology. Immerse yourself in the world of precision with our Laboratory Banbury Rubber Internal Mixer Machine, engineered to perfection for unparalleled performance. Explore competitive pricing that ensures top value for the distinguished kneading machine, catering to all your industrial laboratory needs.

Supply Range

Primarily designed for the intricate processes of plasticating, mixing, and final blending of stock materials, ensuring superior quality and consistency.

Wide Range of Specifications: 25L to 650L, catering to diverse laboratory needs and applications.

Rotor Type: To be advised based on specific application requirements, ensuring optimal performance.

Intermeshing Rotor: Equipped with the advanced NG intermeshing rotor for enhanced efficiency.

Ram Type: Available in both hydraulic and pneumatic types, providing flexibility and precision in operation.

Versatile Rubber (Plastics) Dispersion Mixer / Kneader

Expertly engineered for the effective mixing and plasticating of rubber and plastics, delivering high-performance processing results.

Versatile Specifications Range: From 1.5L to 150L to accommodate various mixing requirements.
 

Machine Display

 

Machine Feature

1. Equipped with an advanced pneumatic control system driven by precise PLC instructions, our machine ensures seamless operation. The innovative bi-directional air cylinder facilitates smooth ram movement, automatically or manually lifting the top ram in case of mixing chamber overload, thereby safeguarding the motor from potential overload damage.

2. The tilting mechanism is expertly designed, featuring a robust brake motor, cycloidal gear reducer, and a TP type worm and worm gear assembly. This configuration enables the mixing chamber to effortlessly tilt up to 140 degrees, providing superior access around the front rotor for efficient operations.

3. The rotor shaft wing body and corners are fortified with wear-resistant alloy welding. Additionally, the rotor shaft, mixing chamber's inner walls, upper ram surface, and other stock-contact surfaces are either hardened, polished, and hard chrome-plated or enhanced with wear-resistant alloy welding. This results in exceptional wear and corrosion resistance, ensuring longevity and premium performance.

4. The rotor shaft boasts an integral structure, with the rotor wing body securely welded onto the bored shaft. This design significantly enhances the rotor's strength and stiffness. Furthermore, the rotor's inner wing body cavity allows for the circulation of cooling water or heating steam, optimizing thermal control.

5. The mixing chamber is ingeniously designed with a jacket-type hollow structure, while the upper ram is hollow to maximize cooling or heating surface area, ensuring effective temperature control for consistent mixing results.

6. The main driving system showcases a robust design with a powerful main motor, reducer, and connecting gearbox, achieving odd-speed and face-to-face rotation of the rotors. This ensures smooth and efficient power transmission, enhancing the machine's overall productivity.

7. Our electrical control system features an imported PLC device, utilizing top-tier electronic components either sourced internationally or through advanced technology introductions. This strategic choice enhances the reliability and precision performance of the entire system, delivering superior operational control.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Are you a trading company or a factory?

We are a unique blend of factory and trade (integration). With a legacy of over 30 illustrious years, we specialize in the artful design and production of rubber machinery.
We warmly welcome OEM collaborations, ensuring flexibility and catering to your distinct needs.

2. How to select the most suitable products?

Our expert team is poised to provide you with unparalleled advice. Simply share the product type you intend to develop and the specifications required, and we will craft the ideal solution tailored just for you.

3. Do you offer customization services?

Absolutely! We provide both standard and bespoke machines, crafted meticulously to your specifications. Kindly convey your requirements, and we will strive tirelessly to fulfill them beyond expectations.

4. What is your warranty policy?

Generally, we offer a comprehensive one-year warranty. During this period, we provide technical support and necessary parts replacements.
If needed, our proficient engineers may visit your location to ensure exemplary service.

5. Is the machine safely protected during transportation?

Our machine is secured in a standard export wooden box, ensuring its integrity. We've successfully shipped numerous testing machines overseas by sea and air without any damage.

6. What is your order process?

From inquiry to after-service, our seamless process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing & Debugging - Balance Payment - Packing - Delivery - Customer Receiving - After-Service.