Efficient Open Rubber Mixer Mill Two Roll Mixing Mill for 25-40kgs Batch Capacity Needs

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Efficient Open Rubber Mixer Mill Two roll mixing mill for 25-40kgs Batch Capacity Needs

 

Product Description

Machine Configuration

1. Driving Mode: Customize the driving experience with options for both left and right driving configurations.


2. Speed Ratio of Rollers: Choose from versatile speed ratios of 1:1.08, 1:1.17, and 1:1.27 for optimal performance.


3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls to suit your processing requirements.


4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types to offer precise control and adaptability.


5. Stock Guide: Options include fixed type, manually moving type, and hydraulic moving type for flexibility and efficiency.


6. Safety Device: Equipped with mechanical safety protection and IR sensor type devices for enhanced operational safety.


7. Emergency Stop Device: Features an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate response in emergencies.


8. Gearbox: Choose from hardened teeth single-shaft and double-shaft gearboxes for robust and durable power transmission.


9. Motor: Available in both DC motor and AC motor configurations to meet diverse power supply needs.

Product Application

This advanced machine is composed of key elements such as rollers, ZQbull gearbox (except XK-160), electrical cabinet, nylon bush transmission device, and main motor. It is extensively utilized for mixing, warming, and sheeting rubber, among other applications.

Main Features

1. The roller is constructed from alloy chilled cast iron, boasting a hard and wear-resistant surface with a hardness rating of HRC68-75.


2. Roller ball bearing bush support at roller ends ensures smooth operation, energy efficiency, low noise levels, and extended lifespan.


3. Manual roll gap adjustment control offers simple and user-friendly operation.


4. Equipped with an overloading protection device to safeguard critical components from damage.


5. Single drive type transmission structure with nylon pin coupling helps prevent damage to main components due to transmission overload.


6. Integral base with a closed transmission mode enhances safety and simplifies usage.


7. Emergency button and pulling rope are installed as safety devices for immediate action when necessary.


8. Four lubrication devices are installed for grease lubrication, ensuring optimal machine performance.


9. Equipped with a PLC control cabinet, this machine is compatible with your local industrial voltage and frequency, ensuring seamless integration.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.