Robust Rubber Vulcanizing Press Machine for Enhanced Production Efficiency

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Experience the ultimate in efficiency and quality with our state-of-the-art rubber gasket vulcanizing machine. This revolutionary rubber vulcanization press and vulcanizer offers unmatched precision and durability. As a leader in rubber press compression molding technology, our vulcanizing hot press machine is engineered to elevate your production capabilities, ensuring consistent performance and superior results.

 

Product Description

1. Versatile Rubber Molding Solutions: Engineered to cater to a wide array of rubber molding processes, ensuring adaptability to various production needs.

2. Intuitive Control System: Experience seamless operations with PLC control and an interactive touch screen interface that enhances user experience and efficiency.

3. Automated Precision: Benefit from features like auto mold closing, strategic air exhaust, precise temperature control, and customizable timing settings for optimal production output.

4. Customized Ejection System: Our innovative mold push-out system is tailored to meet specific production requirements, boosting operational efficiency.

5. Superior Hydraulic Sealing: A meticulously engineered hydraulic cylinder offers excellent sealing, with high-precision grinding and finishing for durability and performance.

6. Reliable Hydraulic Power: Enjoy consistent performance with a stable hydraulic pressure station that guarantees smooth and efficient operations.
 

Machine Display

Machine Feature

1. Our innovative cylinder (piston) is crafted using an exceptional seals structure, boasting a design that marries elegance with function, ensuring supreme reliability. The sealing components utilize top-tier YX type for unmatched performance.The superior polyurethane seals (not ordinary rubber seals) offer remarkable oil and aging resistance. Our cutting-edge machine features an advanced double seals structure, providing ease of replacement and enhanced protection.

2. Fully Automated Excellence: Experience seamless operations with automatic mold closing, precise automatic exhausting, optimal automatic heating, and a stable temperature maintenance system. All processes are meticulously timed to perfection. Comprehensive automation continues with vulcanization precision, automatic alarming, and effortless automatic mold opening, ensuring impeccable operational efficiency.

3. The digital display showcases the vulcanizing temperature, allowing for precise settings and real-time monitoring, ensuring meticulous control over the entire process.

4. Customize your vulcanizing time effortlessly via the intuitive PLC screen. Set the desired duration, such as 1 minute, and the machine takes care of the rest. Upon completion, it alerts you and automatically opens the mold.

5. Our pillars, crafted from premium #45 steel, undergo quenching and tempering, significantly enhancing hardness, wear resistance, and durability, ensuring long-term dependability.

6. The robust top beam and bottom plate are expertly welded using high-quality Q-235A ductile iron. Post-welding, they undergo artificial vibration or high-temperature aging treatment to thoroughly eliminate internal stress and prevent deformation.

7. The plunger, made from LG-P cold hard alloy steel, boasts a high surface hardness and impressive wear resistance. With a chilled layer depth of 8-15mm and hardness rated at HRC 60-70, it promises unparalleled longevity.

8. Our machine's main hydraulic components are sourced from Taiwan, ensuring superior performance and reliability, standing a class above local brands.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Is your company a trading entity or a manufacturing facility?

We are a harmonious blend of factory and trade (integration), boasting three decades of expertise exclusively in rubber machine design and production.
We warmly welcome OEM projects.

2. How can one select the most suitable products?

Our seasoned team will provide you with the most impeccable suggestions as soon as you disclose the type of product you intend to produce and the specifications you require.

3. Do you offer customization services?

Absolutely, we offer not only standard machinery but also tailor-made machines crafted to your specific requests. Feel free to share your requirements; we are committed to exceeding your expectations.

4. What is your warranty policy?

Our warranty generally spans one year. During this period, we provide technical support and replacement of components if necessary.
When required, our engineers are prepared to visit your location for enhanced support.

5. How is the machine packaged to ensure safe transportation?

Our machines are securely encased in standard export-grade wooden boxes, ensuring they remain undamaged. We have successfully shipped numerous testing machines internationally by sea and air, all arriving without a scratch.

6. What is the sequence of the order process?

Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After-sales Service.