Cost-Effective Rubber Kneader Machine for Laboratory and Industrial Use

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

China Mixer Equipment Pioneers: Discover our EVA Rubber Dispersion Kneader Machine, the epitome of precision and efficiency! Ideal for both laboratory and industrial settings, this Kneader Machine offers unmatched performance. Explore our competitive pricing on the Laboratory Banbury Rubber Internal Mixer Machine, a state-of-the-art kneading technology crafted for excellence. Experience the zenith of innovation with our versatile kneading solutions designed to meet your specific needs.

Supply Range

Our state-of-the-art kneader machine is expertly crafted for superior performance in plasticating, mixing, and final mixing of stock materials, ensuring unparalleled output quality.

Range of specifications: 25L-650L

Type of rotor: To be advised

Intermeshing rotor: Featuring the cutting-edge NG intermeshing rotor, designed for optimized mixing efficiency.

Type of ram: Available in hydraulic and pneumatic types, offering versatile options to suit diverse operational needs.

Rubber (Plastics) Dispersion Mixer / Kneader

Purpose-built for the efficient and effective mixing and plasticating of rubber or plastics, this machine delivers consistent performance for varied industrial applications.

Range of specifications: 1.5L-150L
 

Machine Display

 

Machine Feature

1. Our innovative pneumatic control system is expertly governed by advanced PLC instructions. Featuring a bi-directional air cylinder, the ram seamlessly moves up or down. In the event of overload within the mixing chamber, the top ram can be effortlessly raised either automatically or manually, providing robust protection for the motor against potential overload damage.

2. The tilting mechanism, a marvel of engineering, includes a brake motor, cycloidal gear reducer, and TP type worm and worm gear. This ingenious system allows the mixing chamber to tilt a dynamic 140 degrees around the front rotor, enhancing operational efficiency and ease of maintenance.

3. Our rotor shaft is a masterpiece in durability, with its wing body top and wing corner meticulously welded with a wear-resistant alloy. The rotor shaft surface, along with the mixing chamber's inner wall, upper ram surface, and other stock-contacting surfaces, are expertly hardened, polished, and either chrome-plated or alloy-welded. This ensures exceptional wear and corrosion resistance, extending the service life of the machine.

4. The rotor shaft boasts an integral structure, with the rotor wing body solidly welded onto the bored shaft. This design significantly enhances the rotor's strength and stiffness. Moreover, the rotor's inner wing body cavity is designed to accommodate cooling water or heating steam, optimizing temperature regulation during operations.

5. Our mixing chamber features a jacket-type hollow structure, with the upper ram designed hollow to maximize cooling or heating area. This design significantly improves temperature control, ensuring consistent and efficient mixing processes.

6. The main driving system is a powerhouse of engineering, comprising a main motor, reducer, and connecting gearbox. It achieves odd-speed and face-to-face rotor rotation, optimizing the mixing efficiency and ensuring reliable performance.

7. Our electrical control system is at the forefront of technology, utilizing an imported PLC device. All electronic components are sourced from leading global suppliers or are based on cutting-edge introduction technology, enhancing the system's reliability and overall performance.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Is your company a trading entity or a manufacturing powerhouse?

We are a seamless blend of factory and trade, boasting a rich legacy of 30 years in the meticulous design and production of rubber machines.
Moreover, we warmly welcome OEM collaborations, adapting to your unique requirements.

2. How can one select the most fitting product?

Our expert team is poised to provide tailored recommendations. Simply share your product goals and desired specifications, and we'll guide you to the ideal choice.

3. Is customization service available?

Absolutely, we offer both standard and bespoke machines crafted to your specifications. Feel free to communicate your needs, and we will endeavor to exceed your expectations.

4. What does your warranty entail?

Our comprehensive warranty spans one year, including technical support and parts replacement.
If necessary, our skilled engineers are ready to visit your location to ensure optimal service.

5. How is the machine packed to ensure safe transportation?

Each machine is securely encased in a standard export wooden box, ensuring it remains intact. We've successfully shipped numerous testing machines internationally by sea and air, all delivered unmarred.

6. What steps are involved in placing an order?

The order process seamlessly progresses as follows: Inquiry → Quotation → Dialogue → Order Confirmation → Deposit Payment → Production → Testing & Debugging → Balance Payment → Packing → Delivery → Customer Receipt → After-Service.