Industrial Two Rollers Open Mixing Rubber Mill Machine with 40-60kg Batch Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 450mm
• Roller Working Length: 1200mm
• Batch Capacity: 40-60kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 55kw
• Gear Box: Hardend Teeth
• Weight: 13000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 13000.000kg

Product Description

Industrial two rollers Open Mixing Rubber Mill Machine with 40-60kg Batch Capacity

Product Description

 

Machine Configuration

1. Driving Mode: Choose between left driving and right driving for optimal functionality.

2. Speed Ratio of Rollers: Versatile speed ratios of 1:1.08, 1:1.17, and 1:1.27 to cater to various production needs.

3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls for precise material processing.

4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types, ensuring flexibility in operation.

5. Stock Guide: Options include fixed type, manually moving type, turn-over, and hydraulic moving type for convenience.

6. Safety Device: Equipped with mechanical safety protection and IR sensor-type safety devices for enhanced security.

7. Emergency Stop Device: Features emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate action.

8. Gearbox: Choose between hardened teeth single shaft and double shaft gearboxes for robust performance.

9. Motor: Available in both DC motor and AC motor configurations.

Product Application

This machine is composed of rollers, ZQ *** gearbox (except XK-160), electrical cabinet, nylon bush transmission device, main motor, etc. It is widely used for mixing, warming, and sheeting rubber, making it an essential in rubber processing.

Main Features

1. Durable Rollers: Made of alloy chilled cast iron with hard, wear-resistant surfaces (HRC68-75) for extended longevity.

2. Efficient Bearings: Roller ball bearing bush at roller ends ensures smooth operation, energy efficiency, low noise, and long life.

3. Simple Roll Gap Adjustment: Manual control type for straightforward, user-friendly operation.

4. Overloading Protection: Equipped with devices to protect main components from potential damage due to overload.

5. Single Drive Transmission: Utilizes nylon pin coupling to prevent damage from transmission overload, ensuring durability.

6. Integrated Base and Enclosed Transmission: Ensures safety and ease of use with a closed transmission mode.

7. Safety Mechanisms: Installed with an emergency button and pulling rope for quick response.

8. Lubrication System: Features four sets of lubrication devices suitable for grease lubrication, enhancing performance.

9. Advanced Control: Incorporates PLC control cabinet, adaptable to local industrial voltage and frequency for seamless integration.

Product Parameters

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

 

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1. Are your company a trading one or a factory?

Factory + trade (integration), with an impressive 30-year legacy in rubber machine design and production.
OEM services are also available.

2. How to choose the most suitable products?

Our expert team will provide the best recommendations once you inform us what type of product you need and its specific requirements.

3. Do you accept customization service?

Absolutely! We not only offer standard machines but also tailor-made solutions to suit your needs. Share your requirements with us, and we'll strive to meet them optimally.

4. How about your warranty?

Typically, our warranty lasts for one year, within which we provide technical support and parts replacement.
If necessary, our engineers can visit your location for enhanced service.

5. How about the packing for the machine, is it safely protected during transportation?

Our machines are securely packed in standard export wooden boxes, ensuring no damage during transit. We have successfully shipped numerous testing machines overseas by sea and air without any issues.

6. What is the order process?

Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing & Debugging - Balance Payment - Packing - Delivery - Customer Reception - After-Sales Service.