Versatile Open Mixing Mill for Silicone and Rubber with High Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 710mm
• Roller Working Length: 2200mm
• Batch Capacity: 180-220kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 280kw
• Gear Box: Hardend Teeth
• Weight: 50000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 1000.00cm * 390.00cm * 200.00cm
• Package Gross Weight: 50000.000kg

Product Description

Versatile Open Mixing Mill for Silicone and Rubber with High Capacity

Product Description

Machine Configuration: Our machine boasts a sophisticated configuration tailored to optimize performance and ensure seamless operation across all applications.

1. Driving Mode: Options for left driving and right driving offer flexibility and customization to meet diverse operational needs.


2. Speed Ratio of Rollers: Achieve precise control with roller speed ratios of 1:1.08, 1:1.17, and 1:1.27, ensuring optimal mixing consistency.


3. Roller Type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls to suit specific processing requirements.


4. Gap Adjustment Device: Tailor your machine with manual, motorized, or hydraulic gap adjustment devices for unmatched operational precision.


5. Stock Guide: Enhance efficiency with fixed, manually moving, or turn-over and hydraulic moving stock guides, designed for ease of use.


6. Safety Device: Ensure maximum safety with our mechanical protection devices or advanced IR sensor type safety systems.


7. Emergency Stop Device: Safety is paramount with emergency stop buttons, trip ban ropes, foot switches, grating, and riding blankets.


8. Gearbox: Select hardened teeth single or double shaft gearboxes for robust and reliable performance.


9. Motor: Choose between DC motors and AC motors to best fit your energy and performance needs.

Product Application: A versatile solution for the silicone and rubber industry, this machine is perfect for mixing, warming, and sheeting tasks, providing unrivaled efficiency.

This machine mainly consists of rollers, a ZQbull gearbox (except model XK-160), an electrical cabinet, a nylon bush transmission device, and a main motor. It is predominantly used for mixing, warming, and sheeting rubber, representing cutting-edge technology in rubber processing.

Main Features: Explore the cutting-edge features of our mixing mill, designed to provide exceptional durability, efficiency, and user-friendliness.

1. The Roller: Made of alloy chilled cast iron with a surface hardness of HRC68-75, these rollers offer exceptional wear resistance and durability.


2. Roller Bearings: Supported by roller ball bearing bushes, ensuring smooth operation, energy efficiency, minimal noise, and extended machine life.


3. Roll Gap Adjustment: Manual control allows simple and precise adjustment for optimal operational flexibility.


4. Overloading Protection: Equipped with a protection device to safeguard main components from potential damage, ensuring longevity and reliability.


5. Transmission Structure: A single drive type with a nylon pin coupling prevents damage from transmission overload, ensuring seamless performance.


6. Base and Transmission: The integral base and closed transmission mode enhance safety and ease of use.


7. Safety Features: An emergency button and pulling rope are installed for immediate response in emergency situations.


8. Lubrication System: Four sets of lubrication devices ensure the machine operates smoothly with grease lubrication, enhancing durability.


9. PLC Control: The machine's PLC control cabinet is adapted to match local voltage and frequency, ensuring seamless integration into your operations.

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.