High-Efficiency Rubber Vulcanizing Machine for Custom Molding Applications

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

High-Efficiency Rubber Vulcanizing Machine for Custom Molding Applications
 

Product Description

 

1. Our machine is engineered for versatility, making it the perfect choice for a myriad of rubber molding production applications.

2. Reap the benefits of seamless operations with a PLC control system and intuitive touch screen interface that offers precision and ease of use.

3. Features intelligent automation for mold closing, air exhaust, temperature management, and precise timing settings to perfect your production process.

4. Equipped with a tailored mold push-out system, designed to accommodate custom molding needs effortlessly.

5. Our hydraulic cylinder is expertly sealed and undergoes precise grinding and finishing for maximum efficiency and minimal maintenance.

6. Experience the reliability of a stable hydraulic pressure station that ensures consistent performance and durability.

Machine Display

 

Machine Feature

 

1. The cylinder (piston) showcases superior sealing structures, with a meticulously planned design that delivers dependable function. The sealing components use top-quality YX type materials.Our machine prioritizes durability by using polyurethane seals instead of rubber. These seals are oil and aging resistant. The dual-seal structure ensures easy maintenance and enhanced protection.

2. Embrace automation with features such as automatic mold closing, air exhaust, consistent heating, and temperature stabilization. Effortlessly control the timing for vulcanization, receive timely alerts, and enjoy automatic mold opening functions.

3. The digital display allows precise setting and monitoring of vulcanizing temperature, providing enhanced control over your processes.

4. Customize vulcanizing time through the intuitive PLC screen. Once set, our machine will alert you and automatically open the mold upon completion, ensuring efficiency.

5. Crafted from premium #45 steel, the pillar boasts high hardness and exceptional wear resistance, further enhanced by quenching and tempering processes.

6. Superior craftsmanship is evident in the welding of the top beam and bottom plate form, using quality Q-235A ductile iron. Post-welding, it undergoes artificial vibration or high-temperature aging for stress relief and deformation prevention.

7. The plunger, made from LG-P cold hard alloy steel, offers unparalleled hardness and wear resistance. With a chilled layer depth of 8-15mm and hardness rated at HRC 60-70, it is engineered for longevity.

8. The core hydraulic spare parts are imported from Taiwan, ensuring top-tier quality over local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

 

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.