Compact Rubber Press Molding Machine with Q-235 Heating Plate Design

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Discover the ultimate in precision and efficiency with our comprehensive range of high-performance equipment, renowned for excellence in rubber processing. Our products include: the Rubber Gasket Vulcanizing Machine for seamless gasket production, the Rubber Vulcanization Press offering superior strength and durability, the versatile Vulcanizer guaranteeing consistent results, the Rubber Press Compression Molding Machine ensuring optimal shape and quality, and the advanced Vulcanizing Hot Press Machine engineered for high-temperature precision.

 

Product Description

1. This versatile Compact Rubber Press Molding Machine is expertly designed to cater to a wide range of rubber molding production needs, ensuring exceptional adaptability and efficiency.

2. Equipped with a state-of-the-art PLC control system and an intuitive touch screen interface, this machine offers seamless operation and precise control, empowering users with cutting-edge technology for enhanced productivity.

3. Featuring automated mold closing, efficient air exhaust mechanisms, advanced temperature control, and easy-to-set timing functions, this machine ensures optimal performance and consistent results in every operation.

4. With a custom mold push-out system, it provides a tailored solution for mold ejection, facilitating smooth and efficient production cycles.

5. The machine boasts a well-sealed hydraulic cylinder that is meticulously crafted with precise grinding and finishing, guaranteeing durability and superior performance.

6. Its stable hydraulic pressure station is engineered for reliability, delivering consistent pressure and ensuring the highest standards of manufacturing excellence.
 

Machine Display

Machine Feature

1. The cylinder (piston) is engineered with the finest seal structure, showcasing a design that is both thoughtful and dependable. The seal component is crafted from high-quality YX type polyurethane, ensuring exceptional performance.Our machine features robust polyurethane seals (not rubber seals), offering superior resistance to oil and aging. The advanced double-seal structure makes replacements effortless and enhances protection.

2. Embrace effortless automation: with features like automatic mold closure, precise exhausting, consistent heating, stable temperature maintenance, and seamless timing for processes. This technological marvel includes automatic vulcanization timing, alarm notifications, and mold opening, ensuring a smooth operation from start to finish.

3. The vulcanizing temperature is adjustable and clearly displayed on a digital interface, providing ease and precision in control.

4. The vulcanizing time is easily set on the PLC screen. For instance, if a 1-minute duration is desired, simply set the timer. Upon completion, an audible alarm sounds, and the mold opens automatically.

5. Crafted from top-grade #45 steel, the pillar boasts remarkable hardness, wear resistance, and enhanced durability through specialized quenching and tempering processes.

6. The top beam and bottom plate are expertly welded using premium Q-235A ductile iron. Post-welding, they undergo artificial vibration or high-temperature aging treatment to eliminate stress and prevent deformations.

7. The plunger is constructed from LG-P cold hard alloy steel, providing exceptional surface hardness and resistance to wear. The chilled layer, with a depth of 8-15mm and a hardness of HRC 60-70, ensures longevity.

8. Our primary hydraulic components are sourced from Taiwan, guaranteeing superior quality over local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Is your company primarily a trading entity or a manufacturing factory?

We are the perfect blend of both factory and trade, seamlessly integrated. With 30 years of dedication to the art of rubber machine design and production, we are at the forefront of innovation.
We warmly embrace OEM collaborations, customizing our expertise to meet your unique needs.

2. How can I choose the most suitable products?

Our expert team is poised to offer you impeccable suggestions. Simply share the specifics of the product you wish to create and the required specifications, and we will tailor the perfect solution for you.

3. Do you provide customization services?

Absolutely! We excel in providing both standard and bespoke machines tailored to your individual requests. Share your requirements without hesitation, and we will endeavor to surpass your expectations.

4. What does your warranty cover?

Our warranty typically extends for one year. During this period, we offer exceptional technical support and part replacement services.
If necessary, our skilled engineers will visit your location to ensure superior service.

5. How is the machine packed to ensure its safety during transport?

Our machines are securely encased in standard export wooden boxes, ensuring they remain undamaged. Whether traveling by sea or air, our machines reach their destination intact.

6. What steps are involved in the order process?

From inquiry to after-service, our process is seamless: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receiving - After Service.