Rubber Plate Vulcanizer Machine Featuring Cast Steel Cylinder and Hydraulic Parts

• Customization: Available
• After-sales Service: Dispatch Engineer to Factory
• Warranty: Within 3 Years
• Model NO.: XLB-0.25MN-XLB-50. MN
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Electrical: Simens Brand
• Hydraulic Part: Yuken Series
• Cylinder: Cast Steel
• Pillar: Q-235
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1100.000kg

Product Description

Introducing the state-of-the-art Hot Plate Rubber Vulcanizing Machine, the pinnacle of precision and efficiency in rubber processing. This cutting-edge Rubber Vulcanizing Machine, expertly engineered, ensures unparalleled durability and performance. Experience the unmatched capability of our Vulcanizing Machine, designed to meet all your rubber production needs with finesse and reliability.

Supply Range

Our extensive and diverse range of products includes the following advanced machinery:

1. Column Type Vulcanizing Press - Engineered for precision and reliability, ideal for high-quality rubber vulcanization.

2. Precure Tread Liner Molding Press - Expertly designed for creating durable and precise tread liners.

3. Foaming Press Machine - Perfect for producing foam products with uniform density and excellent texture.

4. Hydraulic Heating Press Machine - Provides exceptional heating efficiency for a wide array of industrial applications.

5. Plate Vulcanizing Machine - Built for robust performance, ensuring seamless plate vulcanization.


Key Configuration Information

1. Hydraulic Spare Part: Yuken Series from Japan - Ensures unparalleled performance and reliability in hydraulic operations.

2. Electrical PLC: MITSUBISHI from Japan, SIEMENS from Germany - Combines cutting-edge technology for optimal process control.

3. Sealing: NOK Brand from Japan - Guarantees superior sealing integrity under varying conditions.

4. Main Electrical Elements: Schneide from France - Provides exceptional electrical performance and safety.

5. Temperature Controlled Meter: Omron from Japan - Offers precise and reliable temperature regulation for perfect results.

6. Motor: SIEMENS from Germany - Ensures efficient and powerful motor performance for demanding industrial tasks.

Application

1. This versatile machine is expertly designed for a wide array of rubber moulding production processes, ensuring high efficiency and reliable performance.

2. Equipped with cutting-edge PLC control and a user-friendly touch screen, this machine offers unparalleled ease of operation and precision.

3. Features include automatic mold closing, air exhaust, precise temperature control, and customizable timing settings for optimal production outcomes.

4. Includes a bespoke mold push-out system tailored to meet the diverse needs of your production line, enhancing workflow efficiency.

5. The hydraulic cylinder is impeccably sealed and undergoes precise grinding and finishing for superior performance and durability.

6. The machine is powered by a stable hydraulic pressure station, providing consistent and reliable pressure control throughout operation.

Machine Display

Machine Feature

1. The cylinder (piston) showcases the epitome of engineering excellence with its premier seals structure. It boasts a design so meticulously crafted and a function so utterly reliable, that it sets a standard. The seals are crafted from top-tier YX type materials, ensuring unparalleled quality.Polyurethane seals, not just your ordinary rubber seals, are the keystones of oil and aging resistance in our machines. Ingeniously incorporating a dual seals structure, these seals are not only a cinch to replace but also provide robust protection, enhancing the durability and performance of our vulcanizer.

2. Unleash the power of automation with our machine's fully automatic control system: experience seamless mold closing, efficient exhausting, and precise heating - all while maintaining a stable temperature. With these features, our vulcanizer ensures accuracy by automatically managing the timing for vulcanization, offering timely alarms, and confidently opening the mold without manual intervention.

3. The vulcanizing temperature isn't just set; it's displayed with clarity on a cutting-edge digital display, allowing for precise monitoring and adjustments.

4. Control vulcanizing time effortlessly on the intuitive PLC screen. If your requirement is a brief 1-minute heat and vulcanization cycle, simply input that duration. Upon reaching the set time, the machine politely alerts you and proceeds to open the mold autonomously.

5. The pillar, forged from superior #45 steel, undergoes rigorous quenching and tempering processes to vastly enhance hardness, wear resistance, and abrasion resistance, ensuring unparalleled durability and long-lasting performance.

6. The top beam and bottom plate are crafted from the robust Q-235A ductile iron, meticulously welded to perfection. Post-welding, they undergo either artificial vibration or high-temperature aging treatment to decisively eliminate internal stresses and avert any potential deformation.

7. Our plunger, made from LG-P cold hard alloy steel, is a marvel of engineering. With a surface that boasts exceptional hardness and wear resistance, the plunger is designed for longevity. The chilled layer, ranging from 8-15mm depth, achieves hardness levels of HRC 60-70, offering a lifetime of dependable service.

8. Our machine's hydraulic spare parts are predominantly sourced from Taiwan, reflecting a commitment to quality that transcends local alternatives, ensuring high performance and reliability.
 

Product Parameters

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

Company Profile

1. Is your company a trading one or a factory?

We are a harmonious blend of both a factory and a trade entity. With 30 years of experience, we have honed our skills in the art of rubber machine design and production.
We warmly welcome OEM collaborations, ensuring flexibility to meet your specific needs.

2. How to choose the most suitable products?

Simply share the type of product you envision and its specifications with us. Our expert team will provide the most fitting recommendations tailored precisely to your requirements.

3. Do you accept customization service?

Absolutely! We not only supply standard machines but also offer bespoke solutions crafted to your unique specifications. Share your desires with us, and we will strive to fulfill them to the best of our abilities.

4. How about your warranty?

Our products come with a comprehensive one-year warranty. During this period, we provide full technical support and replacement parts if needed.
If necessary, our skilled engineers are ready to visit your location to ensure optimum service.

5. How about the packing for the machine, is it safely protected during transportation?

Our machines are encased in robust, standard export wooden boxes, ensuring their safety during transit. We have successfully shipped numerous testing machines overseas, both by sea and air, without any damage.

6. What is the order process?

Our seamless order process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After Service.