Automatic Rubber Press Vulcanizing Machine with Yuken Hydraulic System

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: Within 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Certification: CE, ISO, SGS
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Control Cabinet: PLC +Touching Screen
• Hydraulic Part: Yuken Series
• Cylinder: Cast Steel
• Pillar: # 45 Steel
• Plunger: Cold Hard Alloy Steel
• Heating Plate: Q-235A
• Beam/Plateform: Welded or Casted by Q-235A Steel
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1000.000kg

Product Description

Automatic Rubber Press Vulcanizing Machine with Yuken Hydraulic System
 

Supply Range

 

Our range of products includes a diverse selection of cutting-edge machinery designed to cater to a variety of industrial needs, ensuring precision, efficiency, and durability.

1. Column Type Vulcanizing Press: Engineered for excellence, this robust machine is tailored for high-performance vulcanization, ensuring impeccable product quality.

2. Precure Tread Liner Molding Press: Expertly crafted to deliver precision and consistency in tread liner molding, providing unmatched reliability and output.

3. Foaming Press Machine: Designed with innovation at its core, this machine excels in producing superior foam products, optimizing both productivity and quality.

4. Hydraulic Heating Press Machine: Combining advanced technology with efficiency, this machine ensures precise heating and pressing, ideal for various industrial applications.

5. Plate Vulcanizing Machine: Built to withstand rigorous industrial demands, this machine offers exceptional vulcanization capabilities, ensuring high-quality output.

Key Configuration Information

1. Hydraulic Spare Part: Yuken Series from Japan - Renowned for its superior performance and reliability, ensuring seamless hydraulic operations.

2. Electrical PLC: MITSUBISHI from Japan and SIMENS from Germany - Leading brands delivering unmatched precision and control in automation technology.

3. Sealing: NOK Brand from Japan - Trusted for excellence in sealing technology, offering high durability and reliability.

4. Main Electrical Elements: Schneide from France - Known for its quality and dependability, providing robust electrical solutions.

5. Temperature Controlled Meter: Omron from Japan - Ensures accurate temperature management, critical for quality control and efficiency.

6. Motor: SIMENS from Germany - Offers powerful performance and energy efficiency, tailored to meet demanding industrial requirements.
 

Product Description

 

1. Specifically designed for diverse rubber molding production needs, our state-of-the-art machine is your ultimate solution for precision and efficiency in manufacturing.

2. Equipped with advanced PLC control and an intuitive touch screen interface, this machine offers seamless operation management, boosting productivity and reducing human error.

3. Featuring automated mold closing, efficient air exhaust, meticulous temperature control, and precision timing settings, streamline your production processes effortlessly.

4. Engineered with a customizable mold push-out system, tailor your production line to meet specific demands with flexibility and adaptability.

5. Our hydraulic cylinder boasts exceptional sealing, precise grinding, and meticulous finishing for unmatched reliability and durability in the field.

6. Benefit from a stable hydraulic pressure station designed to ensure consistent performance, reinforcing the machine's efficiency and reliability.

Machine Display

 

Machine Feature

 

1. The cylinder (piston) embodies an exceptional sealing structure, boasting a meticulously crafted design for unparalleled reliability. Our premium YX-type polyurethane seals (distinct from conventional rubber seals) offer superior oil resistance and are resilient to aging. Our innovative machine features a dual-seal configuration, ensuring ease of replacement and robust protection.

2. Experience the pinnacle of automation: seamless automatic mold closing, efficient automatic exhausting, consistent automatic heating with stable temperature maintenance, all culminating with precise automatic timing forvulcanization. Enjoy peace of mind with automatic alarms, and effortless automatic mold opening, among other sophisticated functions.

3. The vulcanizing temperature is fully customizable and is elegantly displayed on the digital screen, ensuring precise control at your fingertips.

4. Set the vulcanizing time effortlessly on the PLC screen. For instance, if a 1-minute cycle is desired, simply input the command. Upon completion, the machine will alert you and seamlessly open the mold automatically.

5. The pillar is forged from premium #45 steel, its attributes of hardness, wear resistance, and abrasive resistance are significantly enhanced through the processes of quenching and tempering, ensuring durability and exceptional performance.

6. The top beam and bottom plate ensemble is expertly welded using top-grade Q-235A ductile iron. Post-welding, the structure undergoes meticulous artificial vibration or high-temperature aging treatment, eliminating internal stress and preventing deformation.

7. The plunger, crafted from LG-P cold hard alloy steel, showcases a surface of extraordinary hardness and wear resistance. With a chilled layer depth ranging from 8-15mm and a hardness rating of HRC 60-70, the plunger is engineered for enduring longevity.

8. The primary hydraulic spare parts are sourced from Taiwan, ensuring premium quality over local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

 

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

Company Profile

 

1. Are your company a trading one or a factory?

Factory + trade (integration), with an impressive 30-year legacy in the intricate art of rubber machine design and production.
We are open to OEM collaborations, tailoring solutions just for you.

2. How to choose the most suitable products?

Our expert team is eager to provide the ultimate guidance. Just share the type of product you're aiming to create and the required specifications, and we'll offer you the best match.

3. Do you accept customization service?

Absolutely! We proudly offer both standard and bespoke machines to cater to your unique requests. Share your needs with us, and we'll strive to exceed your expectations.

4. How about your warranty?

We provide a robust one-year warranty, ensuring peace of mind. During this period, we offer technical support and necessary part replacements.
If needed, our skilled engineers are ready to visit your location to deliver exceptional service.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are securely encased in standard export wooden boxes, ensuring pristine condition upon arrival. We've successfully shipped numerous testing machines globally, whether by sea or air, without a scratch.

6. What is the order process?

Engage in seamless transactions with our precise order process: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing & Debugging - Balance Payment - Packing - Delivery - Customer Reception - After-Service Excellence.