Versatile Banbury Rubber Mixer Machine for Industrial Rubber Processing

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover the epitome of expertise with China Mixer Equipment Manufacturers, presenting the EVA Rubber Dispersion Kneader Machine. This sophisticated machine exemplifies precision engineering, offering unmatched efficiency in rubber kneading processes. Elevate your laboratory's capabilities with the advanced Banbury Rubber Internal Mixer, designed to deliver exceptional performance at a competitive price point. Experience the future of kneading technology today.

Supply Range

Our Versatile Banbury Rubber Mixer Machine is expertly engineered to excel in crucial industrial processes such as plasticating, mixing, and final mixing of the stock, providing unparalleled efficiency and reliability.

Explore our expansive range of specifications from 25L to 650L, designed to meet diverse industrial needs and enhance your processing capabilities.

Rotor Type: Please contact us for personalized rotor type advice tailored to your specific requirements.

Intermeshing Rotor: Featuring the cutting-edge NG intermeshing rotor, our machine ensures superior mixing performance and consistency.

Ram Type: Select between our advanced hydraulic type and pneumatic type, crafted to optimize your mixing process with precision and efficiency.

Rubber (Plastics) Dispersion Mixer / Kneader

This machine is chiefly employed for the mixing and plasticating of rubber or plastics, delivering exceptional versatility and performance in various applications.

Offering a specification range from 1.5L to 150L, our dispersion mixer/kneader is designed to adapt to a wide array of processing demands while ensuring top-notch results.
 

Machine Display

 

Machine Feature

1. The pneumatic control system is masterfully orchestrated by advanced PLC instructions. It features a sophisticated bi-directional air cylinder that elegantly maneuvers the ram up or down. To prevent overload in the mixing chamber, the top ram can be intuitively raised either automatically or manually, safeguarding the motor from potential overload scenarios.

2. The tilting mechanism is an engineering marvel, comprising a state-of-the-art brake motor, cycloidal gear reducer, and TP type worm and worm gear assembly. This sophisticated system facilitates the seamless tilting of the mixing chamber by a precise 140 degrees around the front rotor, enhancing operational efficiency.

3. The rotor shaft wing, body top, and wing corners are expertly welded with a wear-resistant alloy, ensuring durability. The rotor shaft surface, mixing chamber inner wall, upper ram surface, and other stock-interacting surfaces are meticulously hardened or polished and plated with hard chrome, or coated with wear-resistant alloy welding, providing superior wear and corrosion resistance.

4. The rotor shaft features an integral structure with the rotor wing body skillfully welded onto a bored shaft, significantly enhancing the rotor's strength and stiffness. The inner wing body cavity of the rotor is designed to accommodate cooling water or heating steam, optimizing thermal regulation.

5. The mixing chamber is a masterpiece of engineering, boasting a jacket-type hollow structure. The upper ram is also hollow, strategically designed to maximize the cooling or heating area, resulting in exceptional temperature control efficiency.

6. The main driving system is a powerhouse, composed of a robust main motor, reducer, and connecting gearbox. This advanced setup achieves the intricate odd-speed and face-to-face rotation of the rotors, driving optimal performance.

7. The electrical control system is a pinnacle of reliability, equipped with an imported PLC device. All electronic components are sourced from top-tier imported or cutting-edge technology products, significantly enhancing the system's reliability and performance.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Are you a trading company or a factory?

We are a synergistic factory-trade integration, boasting 30 remarkable years dedicated to the innovation and manufacturing of rubber machines.
We proudly welcome OEM collaboration.

2. How do I select the perfect products for my needs?

Our expert team is at your service to provide the most fitting recommendations. Simply share your intended product usage and specific requirements, and we will guide you seamlessly.

3. Is customization available?

Absolutely! We are delighted to offer both standard and tailor-made machines to perfectly align with your desires. Please feel free to communicate your unique specifications, and we will strive to fulfill them to your utmost satisfaction.

4. What does your warranty cover?

Our comprehensive warranty spans one year. During this period, we offer invaluable technical support and necessary replacements.
Our engineers may also visit your location to ensure optimal service and assistance.

5. Is the machine safely protected during transit?

Our machines are encased in robust, standard export wooden boxes, ensuring pristine condition upon arrival. We've successfully shipped countless machines globally by sea and air without incident.

6. What does your order process entail?

It includes an efficient flow: Inquiry → Quotation → Communication → Order Confirmation → Deposit Payment → Production → Testing & Debugging → Balance Payment → Packing → Delivery → Customer Receipt → After-Service Support.