Custom Open Two Roller Rubber Silicone Mixing Mill for Rubber Processing

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Custom Open Two Roller Rubber Silicone Mixing Mill for Rubber Processing 

Product Description

Machine Configuration

1. Driving Mode: Experience versatility with both Left and Right driving configurations, ensuring adaptability to your specific operational needs.


2. Speed Ratio of Rollers: Choose from multiple roller speed ratios of 1:1.08, 1:1.17, and 1:1.27 for optimal performance tailored to your processing requirements.


3. Roller Type: Select from a diverse range of roller types, including Hollow Smooth Roller, Drilled Smooth Roll, and Hollow Grooved Roll, to fit your unique processing demands.


4. Gap Adjustment Device: Customize your operations with Manual, Motorized, or Hydraulic Gap Adjustment Devices, delivering precision and ease of use.


5. Stock Guide: Enhance operational efficiency with Fixed, Manually Moving, Turn Over, and Hydraulic Moving Stock Guide options.


6. Safety Device: Engineered with Mechanical Safety Protection and advanced IR Sensor-type devices, providing unparalleled safety during operation.


7. Emergency Stop Device: Equipped with comprehensive safety measures including Emergency Stop Button, Trip Ban Rope, Foot Switch, Grating, and Riding Blanket for immediate responsiveness.


8. Gearbox: Opt for the robust Hardened Teeth Single Shaft or Double Shaft Gearbox for superior durability and performance.


9. Motor: Designed for flexibility with both DC and AC motor options, allowing seamless integration into your existing systems.

Product Application

Our state-of-the-art machine comprises high-quality components such as rollers, the efficient ZQbull Gearbox (excluding XK-160), Electrical Cabinet, Nylon Bush Transmission Device, and Main Motor. It is expertly designed for mixing, warming, and sheeting rubber, making it an essential asset for your operations.

Main Features

1. Rollers crafted from alloy chilled cast iron offer exceptional hardness (HRC68-75) and wear resistance, ensuring longevity and reliability.


2. Roller Ball Bearing Bush supports ensure smooth operation, coupled with energy savings, reduced noise, and extended machine life.


3. Easy-to-operate Manual Control Type Roll Gap Adjustment, designed for user-friendly functionality and efficiency.


4. Overloading Protection Device safeguards critical components, preserving the machine's integrity and avoiding damage.


5. Single Drive Type Transmission structure with Nylon Pin Coupling effectively prevents damage from overload conditions, enhancing machine safety.


6. Integral Type Base with Closed Transmission Mode ensures a secure and user-friendly operational environment.


7. Features an Emergency Button and Pulling Rope for prompt safety measures, prioritizing operator protection.


8. Equipped with four sets of Lubrication Devices suitable for grease, promoting consistent machine performance.


9. Advanced PLC Control Cabinet designed to match local industrial voltage and frequency requirements, ensuring seamless integration and reliability.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.